1998 HONDA INTEGRA lock

Piston Rings
Replacement
Using a ring expander, remove old piston rlngs.
Clean all ring grooves thoroughly.
o Use a squared-ofl broken ring or ring groove
cleaner with blade to fit piston grooves.
. lop ring groove is 1.0 mm (0.039 in) wide, sec
ond groove is 1.2 mm (0.047 in) wide, and oil
ring groove is 2.8 mm (0.110 in) wide.
. File down blade if necessary.
CAUTION: Do not use a wire brush to clean the
ring lands, or cut ring lands deeper with cleaning
tool.
NOTE: lf the piston is to be separated from the con
necting rod, do not install new rings yet.
Install new rings in the proper sequence and posa-
tion (see page 7 21).
Do not use old piston rings.
PISTON RING
End Gap
Using a piston, push a new ring into the cvlinder
bore 15 - 20 mm 10.6 0.8 in) f rom the bottom.
2. N,4easure the piston ring end gap with a feeler
gauge:
lf the gap is too small, check to see if you have
the proper rings for your engine.
. lf the gap is too large, recheck the cylinder bore
diameter against the wear limits on page 7-13.
lf the bore is over the service limit, the cylinder
block must be rebored.
Piston Ring End-Gap:
Top Ring
Standard (New):0.20 - 0.35 mm
(0.008 - 0.014 inl'1
0.20 - 0.30 mm
{0.008 - 0.012 in}''
Service Limit: 0.60 mm {0.024 in)
Second Ring
Standard {New): 0.40 - 0.55 mm
{0.016 - 0.022 inl
Service Limit: 0.70 mm {0.028 inl
Oil Ring
Standard (New): 0.20 - 0.50 mm
10.008 - 0.020 in)'r
0.20 - 0.45 mm
(0.008 - 0.018 in)''
Service Limit: 0.70 mm (0.028 in)
PISTON RING
15-20mm{0.6 - 0.8 in)
RIKEN manufactured piston ring
TEIKOKU PISTON RING manufactured piston ring
(B 1881 engine only)

t'
Crankshaft
lnstallation
-Q Before installing the crankshaft, apply a coat of
E engine oilto the main bearings and rod bearings.
1. lnstall the thrust washers in the No. 4 iournal of the
cylinder block.
Grooved side facingoutwaro,
Insert bearing halves in the engine block and con-
necflng roos.
Hold the crankshaft so rod journals for cylinders No.
2 and No.3 sre straight up.
Lower the crankshaft into the block, putting the rod
iournals into connecting rods No.2 and No.3.
Installthe rod caps and nuts finger-tight.
No. 1No. 4
CONNECTING ROO
7-26
1.
Rotate the crankshaft clockwise, put journals into
connecting rods No. 1 and No.4, and install the rod
caps and nuts tinger-tight.
NOTEI lnstall caps so the bearing recess is on the
same side as the recess in the rod.
Check rod bearing clearance with plastigage (see
page 7-9), then tighten the capnuts in 2 steps.
lst step: 20 N.m (2.0 kgf m, 14 lbf.ftl
2nd step:
81881 engine:31 N.m (3.2 kgf.m, 23 lbf.ftl
818C1,818C5 enqines:44 N.m (4.5 kgf.m,33 lbt.ftl
NOTE: Reference numbers on connecting rod are
tor big-end bore tolerance and do NOT indicate the
position of piston in the engine.
Install the main bearings/caps and cap bridge(818C1, 818C5 engines only).
NOTE: Coat the bolt threads with oil
CAP BRIDGE{B18Cl engine onlyl
BEARING
MAIN BEARING
fi
U
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T
!+
T1

L Check clearance with plastigage (see page 7,8), then
tighten bearing cap bolts in 2 steps.
1st step: 29 N.m (3.0 kgf.m,22 lbf.ft)
2nd step:
81881 engine: 76 N.m 17.8 kgt.m.56 lbnft)
B18C1,818C5 engines:
No. 1,5 cap bolts: 73 N.m (7.4 kgnm,56lbf.ft)
No. 2, 3. 4 cap bolts: 64 N.m (6.5 kgf.m, 49 lbf.ft)
BEARING CAP BOLTS TOROUE SEOUENCE
B lSB'l engine:
818C1, 818C5 engines:
CAUTION: Whenever any crankshaft o. connecting rod
bearing is replaced, it is necessary after reassembly to
run the engine at idling speed until it reaches normal
opelating temperature, then continue to run it tor
approximalely 15 minutes.
Apply non-hardening liquid gasket to the block mat-
ing surface of the right side cover, and install it on
the cylinder block.
NOTEI
. Use liquid gasket, Part No. 08718 - 0001 or 08718- 0003,
. Check that the mating surfaces are clean and dry
before applying liquid gasket.
. Apply liquid gasket as an even bead, centered
between the edges of the mating surface.
. To prevent leakage of oil, apply liquid gasket to
the inner threads of the bolt holes.
. Do not install the parts if 5 minutes or more have
elapsed since applying the liquid gasket. Instead,
reapply liquid gasket after removing the old
residue.
After assembly, wait at least 30 minutes betore
filling the engine with oil.
RIGHT SIDE COVER:
Apply liquid gasket alongthe broken line.
o
a
1l N.m {1.1 kgf.m,I tbf.frl
FIGHT SIDE
(cont'd)

Crankshaft
Installation (cont'd)
I
I
t
l;I
I
fi,
\
10. Apply non-hardening liquid gasket to the block mat
ing surface of the oil pump, and install it on the
cylinder block.
11. lnstall the oil screen.
OIL PUMP:
Apply liquid gasket alongthe broken line.
5x1.0mm11N.m 11.1 kgt.m,8 tbtftl
GASKETReplace.
?,' /'\, /s.../
11 N.m {1.I kgf.m,
DOWEL PIN
o-ntNG
/\
/
':'
Apply engine oil.Replace.8 x 1.25 r\m24 N.m (2.4 kgt.m,17 tbf.ft)OIL PUMP
Apply liquid gasket on oil pump and right side
cover matinq areas as shown below.
CYLINDERBI_OCK Apply liquid gasket
RIGHT SIDECOVERApply liquid gasket
to lhese potnts-
to these points.
Install the oil pan gasket and oil pan.
NOTEr Use a new oil pan gasket.
Tighten bolts and nuts finger tight at six
shown below.
points as
Tighten all bolts and nuts stating from bolt O clock-
wise in three steps.
NOTE: Excessive tightening can cause distortion of
oil pan gasket and oil leakage.
Torqus: 12 N.m (1.2 kgf.m,8.7 lbf'ftl
14.

Oil Seal
Installation
The seal surface on the block should be dry.
Apply a light coat of oil to the crankshaft and
the lip of the seal.
1. Drive in tlywheel end seal against right side cover.
NOTE: Drive the end seal in squarely.
DRIVER07749 - 0010000
Confirm that clearance is equal all the way around
with a feeler gaug€.
Clearance: 0.5 - 0.8 mm {0.02 - 0.03 inl
RIGHT SIDECOVER
lnstallation (engine removal not
requiredl
The seal surface on the block should be dry.
Apply a light coat of grease to the crankshaft and
to the lip of seal.
1. Using the special tool, drive in the timing pulley-
end seal until the driver bottoms against the oil
pump.
When the seal is in place, clean any excess grease
off the crankshalt and check that the oil seal lip is
not distoned.
SEAL DRIVER07LAD. PR4O1OAlnstall seal with thepan numberfacing out.
Using the special tool, drive in the flywheel end seal
untilthe driver bottoms aqainst block.
NOTE: Align the hole in the driver attachment with
the pin on the crankshaft.
DRIVER077{9 - 0010000
DRIVER ATT07948 - 5800101lnstall sealwith thenumber side facinqou!.
'tvA,)/ )
DBIVER ATTACHMENT07948 - 5800101Install sealwith thepan number sidefacang out.
[7Fd
NOTE: Refer to right column and 8-11
tion of the oil pump side oil seal.
for installa-

lllustrated Index
JCAUTION: Do not overtighton the drain plug.
81881 engine:
WASHER
OIL PAN
GASKETReplace.
OIL SCREEN
6 x 1.0 mm11 N'm 11.1 kgt.m,I lbt.ft)
NOTE:
a Use new O-rings when reassembling.
a Apply oil to O-rings before installation.
. Use liquid gasket, Pan No. 08718 - 0001 or 08718 -
0003.
a Clean the oil pan gasket mating surfaces before
installing it.
6 x 1.O mm12 N'm {1.2 kgf.m,8.7 lbf'fr)
/I
,trg
6 x 1.0 mm11 N.m {1.1 kgf.m, 8 lbl.ft}
./
GASKETReplace.
BAFFLE PLATE
8 x 1.25 mm24 N.m 12.4 kgl.n,17 tbf.tt)ENGINE OIL PRESSUREswtTcH18 N.m (1.8 kgf.m. 13 lbf.ft)1/8 in. BSPT (British StandardPipe Taper) 28 Threads/inch-Use proper liquid sealant.
6 x 1.O mm1 l N.m {1.1 kgt.m, I lbf'ft}OIL PUMPOverhaul, page 8-10lnspection page, 8-11Apply liquid gasket toblock mating s(]lrface-
(cont'd)
8-3

lllustrated Index
(cont'dl
CAUTION: Do not ovenighten the drain plug.
B18C1 engine:
NOTEI
a Use new O rings when reassembling.
a Apply oil to O rings before installation.
. Use liquid gasket, Part No. 08718 0001 or 08718 -
0003.
a Clean the oil pan gasket mating surfaces before
installing it.
WASHERReplace.
DRAIN PLUG44 N.m {4.5 kgf.m,33 lbf.ft)Do not overtighten.
tl
tl
6x LO mm12 N.m {1.2 kgf.m, 8.7 lb{.It}
6 x 1.o mm11 N.m (1.1 kgl.m,8 tbf.fi)
OIL JET BOLT16 N.m {1.6 kgt.m, 13 lbf'ft)
L
III
ij
i
OIL JETBe careful not to damage.lnspection, page 8-9
ENGINE OIL FILTERReplacement, Page 8'7
6 x 1.O mm1 1 N.m (1.1kgf.m,8lbf.Ir)
OIL SCREEN
DOWEL
GASKETReplace.
6x 1.O mm11 N.m {1.1a tbf.ft)k9f.m,
8 x 1.25 mm24 N.m {2.4 kqt'm, 17 lbf.ftlENGINE OIL PRESSUBEswrTcH18 N.m {1.8 kgf.m, 13 lbf.ftl1/8 in. ESPT (Brirish StandardPipe Taper) 28 threads/inch.Use proper liquid gasket.
Overhaul, page 8-10RemovaUlnspection'lnstallation. page 8 11Apply liquid gasket to matingsurtace of the engine block.
8-4

CAUTIONT Do not overtighten the drain plug,
B18C5 engine:
DRAIN PLUG
NOTE:
. Use new O-rings when reassembling.
. Apply oilto O-rings betore installation.
. Use liquid gasket, Part No. 08718 - 0001 or 08718 -
0003.
. Clean the oil pan gasket mating surfaces before
installing it.
WASHERReplace.
OIL PAN
GASKEIReplace.
4,r N.m lia.s kgt m, 33 lbf ftlDo not overtighten.
6x1.0mm12 N.m {1.2 kgI.m,8.7
OIL JET BOLT16 N.m {1.6 kgtm, 13lbf.ttl
\
7.2 tbl.ttl
OIL JETBe carelul not to damage.Inspect;on, page 8 9AAFFLE PLATE
6x1.0mm9.8 N.ft 11.0 kgl.m, 7.2 lbt.ftl
O.RINGReplace.
OIL SCREEN
ENGINE OIL COOLERCENTER BOLT73 N.m {?.5 kgf.m,5a lbt.ftl
ENGINE OIL FILTERReplacement, page I7
Replace.
OIL CONTROL
6x1.0mm9.8 N.m lr.0 kgt ft,7.2lbtftl
GASKETReplace.
8 x 1.25 mm2,1 N.m (2.1 kgt m, 17 lbf.ftl
DOWELPINS
6x1.0mm9,8 N.m 11.0 kgtm,7.2lbf.ftl
ORIFICEClean.
ENGINE OIL PRESSUREswrTcH18 N.m 11.8 kgt.m, 13 lbtft)1/8 in. BSPT (British StandardPipe TaDer) 28 threads/inch.Use proper liquid gasket.
OIL PUMPOverhaul, page 8-10Removal/lnspection/lnstallation, page 8 1 1Apply liquid gasket to matingsurface of the engine block.