Page 1106 of 1681

T
I
1
J)
Fuso NumberWire ColorComponent{s} or Circuit(rl ftqt6cted
't210AYEUBLKTurn signal/hazard relay
15 AYEUGRNPGM-Fl main relay
GRN or REDSRS unit (VA)
147.5 ABLK/WHTCruise control system
15BLK/YE LAlternator, VSS, ELD unit (USA), TCM, charging system light
't67.5 ABLVBLUABS control unit, rear window defogger relay (Via switch)
117.5 ABLK//ELAVC system, heater system, power marror
187.5 AYEUBLKDaytime running lights relay (Canada)
197.5 AYELEack-up lights
2010 AWHT/YELDaytime running lights control unit (Canada)
2110 ARED/WHTRight headlight (low beam)
2210 ARE D|YE LLett headlight (low beam)
2310 AGRN or PNKSRS unit (VB)
247.5 AGRN/ORNMoonroof relays
Power window relay
7.5 AYEUBLUClock, gauge and indicator lights
Integrated control unit
2620AGRN/BLKWindshield wiper motor, windshield washer motor
10AYEUGRNCigarette lighter
2810AYEUREDAudio unit connector
29Integrated control unit
30RED/BLKDash lights, clock
Integrated control unit
317.5 A8LU/WHTECM. PGM-Fl main relav
10ARE D/BLKFront parking lights, taillights, license plate lights
7.5 AWHT/GRNInterlock control unit, key interlock solenoid
23-49
Page 1111 of 1681
Power
Circuit
Distribution
ldentification
UNDER.HOOO ABSFUSE/RELAY 8OX
ABS OUMP MO'OF CELAY
I Li,z (via ABS lail.sale telay)
L lgS moou aror un r(Va ABS lai.sale retay)
N0.62 (20A)FUSElvia ABS lai-l\sale re ay /
ABS pump motor
ABS conlrol unir (MCK)
ABS con$olunit (PMR)
Hazad warning lightTurn signal/hazard elay(Viaswilch)Horn
BRN/YEL
YEUFED
8LK - Shner molor
BLK/RED
T
G1
GmlG401
ALTERNATORwHriGRN---
WHT/GRN -No rs {7.5A1 V"LL,,r,
_f,-"*
GRNMHT -F ABS conlrollnrt
t- EcM TcM_ &eke ughts
GRN/RED - ECM
*HT,BLK --+ ig|ryJ,itil.* F^r
F UNDEF OASHvlHi.nED -I4 > FUSE FELAY BOXLz {To page 23 59)
YEITWHT - PGM.Flmain retav
T. UNDER.DASHI/HT a_U -l 'l > .uSE RELAV 8OXfro page 23 57)
ClockECM
TCMMainlenance reminder unl
MT/GRN --T Horn relav
-ol- WHTTGRN -l
BRAKE SWITCHION: Pedal depressedl
23-54
Page 1156 of 1681
)
)
Charging System
Component Locationlndex
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, pages 23-102,103Bulb Locations, page 23-122
UNDER-HOOD FUSE/RELAY BOX(USA: HAS bUiIt-iN ELECTRICALLOAD DETECTOR (ELD) UNIT}Troubleshooting of ELD, secrion 11
BATTERYTest,
ALTERNATOR BELTInsp€ction and Adiustment, page 23_115ALTERNATORTroubleshooting, page 23'102Alternator/FegulatorTosl, pages 23-105,'106Replacement, page 107Overhaul, page 23-108
23-99
.t-
Page 1157 of 1681
a
Charging System
Circuit Diagram
INTEGRATEOCONTROL UNIT
V
II
ECM
V
II
UNDER.HOOD FUSE/RELAY BOX
No41 (1tl0A) /^ N0.42 (40A)
FIETDWINOING
WHT/8LU
L
GFN/REO
I
I
I
I-t
-"
ALTERNATOR
BLK/YEL
23-100
I-
Page 1159 of 1681

Charging System
Troubleshooting
It the charging system light does not come on or does not go off, or the battery is dead or low, test the following items in
the order listed below:
1. Battery
2. Charging system light
3. Voltage
4. Alternator control system
5. Alternator/regulator
Charging System Light Test
ALTERNATOR'P CONNECTORIUSAI
IGIBLK/YEL)
Wire side offemale terminals
Wire side offemale terminals
ALTERNATOR 3PCONNECTOR lCanadal
Charging System Light Check:Make sure the charging systemlight comes on.
Ch€ck tor a blown No. 15 (7.5 A)
tuse and . blown charging sys-
tem light bulb. ll the fuse andbulb are OK, .eptir tho open inlhe WHT/BLU or BLK/YEL wire.
Does the charging systemlight come on?
Ch.rging System Light Check(cont'd):
Start the engine.
Pertorm the Ahernator/RegulstolTest (s€. prge 23-101,Does the charging systemlight go off?
Voltago Check:Measure the voltage at the No. 1
lNo. 2l terminal of the 4P [3P]connector with tho ignition switchoN {lr).
Repair tho open in ih€ 8LK/YELwir6 betweon the alte]nator andundor-dash lure/reley box.
I4
L-*
23-102
Page 1160 of 1681
{From previous page}
Repai. ths open in tho WHT/ALUor BLK/YEL wir€.Does the charging systemlight come on?
Chock tor a sho.l in the L cir-cuit lcont'd):Disconnect the No.3 terminal ofthe 4P [3Pl connector from theground.
Does the charging systemlight go offi
Repair the shon to ground in thoWHT/BLU wiro.
{
t
Check for an opon in lhe L cir-cuit:1. Turn the ignition switch OFF.2. Disconnect the 4P connectorfrom the alternator.3. Ground the No. 3 terminal ofthe 4P [3Plconnector.4. Turn the ignition switch ON (ll).
ALTERNATOB irP CONNECTOR
ALTERNATOR 3PCONNECTOR {Canadal
11 2 3l
,l
iin"vr.rr\
Wire side oftemale t€rminals
[ ]: Canada
LIWHT/BLUI
LIWHT/BLU)
Wire side offemale terminals
)
23-103
4
--
Page 1161 of 1681

Gharging System
Troubleshooting
Ahcrn.tor Control Swtom T.rt (USA)
NOTE: Betore testing, check proper operation of the ELD by confirming with the MIL (s€e section 11).
CAUTION: Ba 3urc to ut! | vollmatalwith hr plu! tarmlnal connactad to bat-tary plua and ita mlnua talmlnal to lha4P connactor tarrninal No. 2.
ALTENNATORilP COiINECTOR
cIWHT/GBN}
ALTERNATOR.P CONI{ECTOB
Wire sido olt€m6le t€rminal6
ECM CONI{ECTOR A l:t2F)
BATTERY
Ch.ck tor . .hort In th. clrcuit(ALTC ltn.lr1. Disconnect the 4P connoctorIrom th6 altemator.2. Start tho engine, and turn thoh6adlights (high beam) ON.3. Moasur€ voltago botwoen th64P conn€ctor t6rminal No. 2and the positivo t€rminsl oltho batterv.
16 thor6 1 V or less?
Chrck for .n oD.n In th. wllrIALTC lln.):1. turn the headlight and igni-tion switch OFF.2. Disconnect th6 A (32P) con-noctor from the ECM.3. Ch6ck for continuity b6tw6entho ECM connoctor A (32P)
t€rminal No, 19 and alternator4P connoctor torminal No. 2.
Rrp.h op.n In th. wh. brlw..nth. rltarn oi.nd ECM.
Ch.ct for rhort in th. wire (ALTC
lin.l:'1. Turn the headlight and ignition switch OFF.2. Disconn€ct the A {32P} con-n6ctor from tho ECM.3. Check for conlinuity b€twoenths ECM connector A (32P)
terminal No. 19 8nd bodyground.
Slbrlltut. ! tnown-good ECM..nd rach.ck. It Drorcrlb.d volt-rgr ir now avalldla, raphce lhaorigin.l Ecilt.
Rap.ir 3hort in lha wira bstwaanth. .h.rnator ard ECI\|.
I23{5GtI|l0tl
72151aItIt136zla2a
a26n,/,V
Wir€ side offem6le t€rminals(l
ALTC(wl{T/GRNI
cIWHT/GBNI
Wire 3id€ offemal6 t€rminelg34
ECM CONNECTON A I32P}
t23a50t9t0tt
12t510l1Itt9mz2a2a
62621
ALTCIWHT/GRNI()
23-104
b-.
Page 1162 of 1681

{
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Alternator/Regulator Test
NOTE: 8e sure the battery is sufficiently charged.
LOAO ADJUSTER
ICARBON PILE)
FULL FIELDTESTERT.EAD (8LU)
POSITIVE TESTERCABLE IREDI
NEGATIVETERMINAL
VOLTMETERNEGATIVELEAO {BL|(}
VOLTMEIERPOSmVELEAD IREDI
FIELOSELECTOR
TEST SELECTORswtTcHVOLTSELECTOR
INDUCTIVEPICK.UP
INDUCTIVEPICK.UPIGRNI
NEGANVE TESTERCABLE IBLKI
)
)
{cont'd)
23-105
Ahernator/Regulator Tosl-1 :1. Connect a Sun VAT-40 (or
equivalent testerl, and turnthe selector switch to position'1 (starting).
2. Shift to neutral position, andstart the engine. Hold theengine at 3,000 rpm with noload until the radiator tancomes on, thon let it idle.3. Raise the engine sp€ed to2,000 rpm, and hold it there.
ls the voltage over 15.1 V?
Altsrnator/Rogulator Test-z:1. Release the accelerator pedal,
and let the engine idle.2, Make sure all accessories areturnod off. Turn the selectorswitch to position 2 (charging).
3. Remove the inductive pick-up,
and zero the ammeter.4. Place the inductive pick-up
over the battery ground cableso that the arrow points
toward the batterY negativeterminal,5. Raise the engine speed to2.000 rpm, and hold it there.
ls the voltage less than 13.5 V?
Ahelnstor/Regulator T$t-3iApply a load with the VAT-40until the battery voltage drops tobetween 12 - 13.5 V.
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