1998 HONDA INTEGRA differential

Transmission Housing
Removal
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TRANSMISSION HOUSING
MOUNTING BOLTS
TRANSMISSION HOUSING
TRANSMISSION HOUSING
GASKETReplace.
REVERSE GEAR COLLAB
NEEDLE BEARING
REVERSE GEAR
MAINSHAFTSU8-ASSEMBLY
, 14-116
LOCX WASITEFReplace.
4
REVERSE SELECTOR
COUNTERSHAFTSUB.ASSEMELY
DIFFERENTIALASSEMBLY
J

fNOTE:
a Clean all parts thoroughly in solvent or carburetor
cleaner and dry with compressed air.a Blow out all passages.
a When removing the transmission housing, replace the
tollowing:. Transmission housing gasket. Lock washer
1. Remove the transmission mount bracket.
2.Remove the transmission housing mounting bolts
and hanger.
Align the spring pin of the control shatr wirh the
transmission housing groove by turning the control
shatt.
Install the special tool on the transmission housing,
then remove the housing as shown.
TRANSMISSTONHOUSING HOUSING PULLER
5.
6.
Remove the countershaft reverse gear with the col-
lar and needle bearing.
Remove the lock bolt securing the shilt fork. then
remove the fork with the reverse selector from the
countershatt.
Remove the countershaft and mainshaft sub-
assembly together.
8. Remove the differential assemblv.
7.
14-117

18. Install the sub-shaft assembly in the transmission
housing {see page 14-142],.
'19. Install the reverse idler gear and gear shaft holder(see page 14-158).
20. Install the differential assembly in the torque con
verter housrng.
21. Assemble the mainshaft and countershaft sub-
assembly, then install them together in the torque
converler noustng.
22. Turn the shilt fork so the large chamlered hole is fac-
ing the fork bolt hole, then installthe shift tork with
the reverse selector and torque the lock bolt. Bend
the lock tab against the bolt head.
SHIFT FORK
23. Install the reverse gear with the collar and needte
bearing on the countershaft.
24. Align the spring pin of the control shaft with the
transmission housing groove by turning the control
shaft.
25. Place the transmission housing on the torque con-
verter housing with a new gasket and the three
dowel pins.
CONTROL
TRANSMISSION HOUSING
lnstall the transmission housing mounting bolts along
with the transmission hanger and the connector
bracket, then torque the bolts in two or more steps
in the sequence shown.
TOROUE: rt4 N'm (4.5 kgt.m, 33 lbt.lt)
TRANSMISSION
26.
LOCK WASHERReplace.
6 x 1.0 mm4 t{.m(1.4 kgf.m, 10
e
Large chamfered hole
/ -'K\,,
a
14-163

Transmission
Installation (cont'd)
to.
'14. Install new set rings on the end ol the intermediate
shaft and the driveshaft.
'15. lnstall the intermediate shaft.
SET RINGBeplace.
10 x 139 N.m14.0 kgf.m, 29 lbf.ft)
Install exhaust pipe A, and connect the primary
heated oxygen sensor (HO2S) connector.
g
ISELF-LOCKING NUT10 x 1.25 mm54 N.m (5.5 kgf.m,40 tbf.frlReplace.
GASKETReplace.
SELF,LOCKING NUTS8 x 1.25 mm22 N.m {2.2 kgf.m,16 tbt.tt)Replace.
SELF-LOCKING NUTS8 x 1.25 mm16 N'm 11.6 kgf.m,12 tbf.ft)Replace.
SHAFT
14-170
6 x 10 mm BOLT
cllPs,5
1 7. Install the right and lelt drivershafts (see section '16).
NOTE: Turn the right and le{t steering knuckle fully
outward, and slide the right driveshaft into the
differential until you leel its spring clip engage the
side gear. Slide the left driveshaft into the intermedi
ate shaft until you feel the spring clip of the inter
mediate shaft engage the driveshaft.
'18. Install right damper fork, then insrall the right and
lett ball joints to each lower arm with the castle nuts
and new cotter prns.
\
COTTERReplace.CASTLE NUT12 x 1.25 mm49-59 N.m15.0- 6.0 kgf.m,36-43 lbl.tt)
19. lnstall the splash shield.
DAMPEB PINCH EOLT10 x 1.25 mm43 N.m {4.4 kgf .m, l.32 lb{.tr} - '- i
:'g
SELF-LOCKING NUT12 x 1.25 mm64 N.m {6.5 kgf.m,47 lbt.ftlReplace.
PIN
SHIELD

)
Differential
Manual Transmission
81881 engine ...................................... 15-1
818C1 engine ...................................... 15-9
818C5 engine .....,........... 15-19
Automatic Transmission .................. ..... 15-27

Differential (818B1 engine)
Special Tools ........ ........ 15-2
Differential
lllustrated Index......... . 15-3
Backfash Inspection .... 15-4
Final Driven Gear Replacement ...... 15-4
Bearing Replacement .................... 1 5-5
Oil Seal Removal ........ 15-5
Side Clearance Adjustment ........... 15-6
Oil Seal Installation .-... 15-8
t

Differential (81 881 engine)
lllustrated Index
t
OIL SEAL Replace.Removal, page 15-5Installation, page 15-8
FINAL DRIVEN GEARInspect for wear and damage,Replacement, page 15-4
DIFFEBENTIAL CARRIERInspection, page 15-4
BALL BEARINGInspect for wear and operation.Replacement, page 15 5
BALL BEARINGInspect for wear and operation.Replacement, page 15-5
10 x 1.0 mm101 N'm 110.3 kgt.m, 74.5 lbt'tt)Lefahand threads
80 mm SHIMSelection, page 15 6
Removal, page 15-5Insrallation, page 1 5-8
15-3

Differential (81881 engine)
Backlash Inspection
Place differential assembly on V-blocks and install
both axles.
N4easure the backlash ot both pinion gears
Standa.d (Newl: O.O5-0.15 mm (O.OO2-0.006 in)
3. It the backlash is not within the standard, replace
the differential carrier.
Final Driven Gear RePlacement
1. Remove the bolts in a crisscross pattern ln several
steps, then remove the linal driven gear trom the
differential carrier.
NOTE: The final driven gear bolts have left-hand
tnreaos.
10 x 1.0 mm101 N'm 110.3 kgf'm, 74.5 lbf'fll
Left-hand threads
FINAL DRIVEN GEAR
OIFFERENTIALCARRIER
Install the final driven gear by tightening the bolts
in a crissc.oss pattern in several steps.
OIAL INDICATOR
Charnfer on inside diameter ottinal driven gear faces carrier.
\
15-4