1998 HONDA INTEGRA Transmission assembly

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Transmission
Reassembly
1. Install the new oil seal.
2. Set the change piece.
3. lnstall the shift rod.
4. Install the steel ball, the spring, and the set screw.
5. Install the change piece attaching bolt.
6. Install the shift rod boots.
8x1.0mm30 N.m (3.1 kgf.m,22tbfitl
SHIFT ROD
7. Installthe oil chamber plate.
7 .' L. 25.6 mfi BOI
@ ,zt tt.o'ti"t I
Y-",:'b>,",CI
6x1.0mm12 N.m {1.2 kgl.m,9 lbf.ft)
8. Install the differential assembly.
DIFFERENTIALASSEMBLY
Position the spring washer and the washer onto the
mainshaft bearing.
Install the mainshaft, the countershaft. and the shift
fork assemblies.
NOTE: Align the finger of the interlock with rhegroove in the shift fork shaft.
MAINSHAFT
SHIFT FORKS
(cont'd)
10.
13-41

Transmission
Reassembly (cont'dl
1't. lnstallthe change holder assembly.
6x1.0mm15 N.m ('1.5 kgf.m,11 rbf.ft)
lnstall the shift piece and the
the shift piece shaft.
interlock, then install't2.
6x1.0mm12 N.m 11.2 kg{.m,I lbf.ftl
13-42
13. Measure the distance @ after mounting the shift
piece shaft. lf it's incorrect, check the installation.
Distance @: 11.9 - 12.3 mm (0.47 - 0.48 inl
Install the reverse idler gear, and the reverse
gear shaft,
idler14.
REVERSE IDLER GEAR

'15. lnstall the reverse chanqe holder.
6x1.0mm15 N.m 11.5 kgt m, l l lbf.ft)
16.Install the oil guide plate and the 72 mm thrust shim
into the transmission housing.
72 mm THBUST SHIM
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17.Install the oil gutter plate.
Bend the hook of the oil gutter plate, then install the
16 mm sealing bolt.
NOTE: Apply liquid gasket (P/N 08718 - 0001)to the
threads.
16 mm SEALING BOLT29 N.m 13.0 kgt.m, 22 lbf.ftl
Apply ljquid gasket to the surface of the transmis-
sion housing as shown.
NOTE:
. Use liquid gasket (P/N 08718 - 0001).. Remove the dirt and oil from the sealing surface.. Seal the entire circumterence of the bolt holes to
prevent oil leakage.
. lf 20 minutes have passed after applying liquid
gasket, reapply it and assemble the housings,
and allow it to cure at least 30 minutes after
assembly before filling the transmission with oil.
(cont'd)
18.
19.
Liquid gaskot
13-43

Transmission
20.
21.
Reassembly (cont'dl
Installthe dowel pins.
Install the transmission housing by aligning the
groove in the housing with finger on the stop ring.
GROOVE
Lower the transmission housing with the snap ring
pliers, and set the snap ring in the groove of the
countershaft bearing.
TRANSMISSIONHOUSING
13-44
23. Check that the snap ring is securely seated in the
groove of the countershaft bearing.
Dimension @ as installed: 4.6 - 8.3 mm
(0.181 - 0.327 inl
24. Install the transmission hanger A and back-up light
switch clarnp, then tighten the transmission hous-
ing attaching bolts in the numbered sequence
shown below.
ATTACHING BOLTSI x 1.25 mm27 N.m (2.8 kgf.m, 20 lbf.ft)
BACK.UP LIGHTSWITCH CLAMP
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Transmission Assembly
1.
2.
Install the dowel pins on the clutch housing.
Apply grease to the parts as shown, then install the
release fork and release bearing.
NOTE: Use only Super High Temp Urea Grease
(P/N 08798 - 9002).
3. Install the release fork boot.
lnstallation
22 tbl.lll
RELEASE FORK BOLT29 N.m {3.0 kgl.m,{P/N 08798 - 9002t
RELEASEBEAFING
RELEASEFORK
lPlN 08798 - 90021
Place the transmission on the transmission jack,
and raise it to the engine level.
Install the transmission mounting bolts and the rear
mount bracket bolts.SELF.LOCKING BOLT
12 x 1.25 mm64 N.m {6.5 kgf.m, {7 lbtftl
Replace.14 x 1.5 mm
RELEASEFORKBOOT
\i'l-r )i-
.+.i
13-46
6. Raise the transmission, then install the transmission
mounr,
NOTE: Torque the mounting bolt and nuts in the
sequence shown.
CAUTION: Check that the bushings are not twisted
or offset.
!) tz x t.zs mm64 N.m {6.5 kgt.m,47 tbl.ftl
7. Install the three upper transmission mounting
and the lower staner motor mountinq bolt.
bolts
10 x 1.25 mm44 N.m (4.5 kgt m.33 tblftl
(a 12 x 1.25 mm74 N.m {7.5 kgf m,54 tbf.ft)
'12x1.25mn
64 N.m {6.5 kst.m,47 lbf,ft)

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Transmission Assembly
Installation (cont'd)
Install the shift rod, the spring pin, and the clip.
NOTE:
. lnstall the clip and the spring pin on the change
joint as shown.
. Turn the shift rod boot so the hole is facing
down as snown.
. Make sure the shift rod boot is installed on the
shift rod.
lnstall the extension rod.
Installthe heat shield (818C1 engine).'t 4.
8 x 1.25 mm22 N.m 12.2 kgfm.16lbt.ft)
I e--erru
1 l+.-PUNCH
EXTENSION ROD
6x1.0mm9.8 N.m 11.0 kgf m,? rbf.ft)
SHIFT ROD BOOT
^ SPRING PIN -- -1
?ffi A'W
Nfu *rry
CLlp HOLE
13-48
DRIVESHAFTS
15. lnstall the intermediate shaft 8nd the driveshafts
(see section 16).
NOTE: Beplace the set rings with new ones.
16. Install the ball joints onto the lower arm (soe ssc-
tion 18).
17. Install the right damper fork (see ssction 18).
10 r 1.25 mm43 N.m lir.a kgt m. 32 lbtftl
LOWER ARM
SELF.LOCKING NUTReplace.12 x 1,25 mm6a N.m 16.5 kg{.ft,/u rbl.tt)
CASTLE NUT12 x 1.25 mm49 - 59 N.m (5.0 - 6.0 kgf.m, Reptace.35 - 43 lbf.ftl
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COTTER PIN

Transmission Assembly
Installation (cont'd)
Install the lower radiator hose clamp on the trans-
mission hanger B.
Connect the transmission ground wire and the
back-up light switch connector.
LOWER RADIATORHOSE CLAMP
BACK.UP I-IGHTSWITCH CONNECTOR
24.
TRANSMISSIONGROUND WIRE
25. lnstall the air cleaner
intake duct.
AIR CIfANERHOUSINGASSEMBLY
HANGER B
hoqsing assembly and the air
6x1.0mm9.8 N.m 11.0 kgf.n,7 lbt'ft)
AI8 INTAKE DUCTY1
Reiill the transmission with€il (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission, and che6* {or smooth opera-
tion.
30. Check the front wheel alignment (se6 section 18).
21.
24.
13-50

Automatic Transmission
Special Tools ................ '14-2
Descraption .................... 14-3
Clutches ............ ...... 14-6
Power Flow ..,........... 14-8
Electronic Control System ..................... 1 4-1 8
Hydraulic Control ...... 14-23
Hydraulic Flow .........- 14-28
Lock-up System ........ 14-38
Electrical System
Component Location -................................ 1 4-45
Circuit Diagram ............. 14-46
TCM Terminal Voltage/
Measuring Conditions ......,.................... 1 4-48
Troubleshooting Procedures .. . ... ........ ...... ... 14-50
Symptom-to-Component Chart
Electrical System ...... 14-54
Electrical Troubleshooting
Troubleshooting Flowcharts .......... ... ...,.. 14-56
Lock-up Control Solenoid Valve A/B Assembly
Test .................. ...... 14-A7
Replacement ............. 14-a7
Shilt Control Solenoid Valve A/B Assembly
Test .................. ...... '14-88
Replacement .,..,........ 14-88
lvlainshaf t/Countershaft Speed Sensors
Replacement ....-......,. 14-89
Transmission Control Module (TCM)
Replacement ............. 14-89
Hydraulic System
Symptom-to-Component Chart
Hydraulic System ...... 14-90
Road Test ,................... 14-94
Stall Speed
Test .................. ...... 14-97
Fluid Level
Checking/Changing .... 14-98
Pressure Testing ........... 14-99
Transmission
Transmission
Removal ............. ...... 14-104
lllustrated lndex
Transmission/Right Side Cover ............... 1 4-1 08
Transmission Housin9 ................,..,....... 1 4-1'1 O
Torque Converter Housing/ValveBody .................. .. 14-112
Right Side Cover
Removal ............. ...... 14-114
Transmission Housing
Removal ............. ...... 14-1 l6
Torque Converter Housing/Valve Body
Removal ............. ...... l4-1 18
Valve Caps
Description ...........-... 14-120
Valve Body
Repair ................ ...... 14-12'l
Valve
Assembly
ATF Pump
Inspeclton
Main Valve Body
Disassembly/lnspection/Reassembly
Regulator Valve Body
Disassembly/lnspection/Reassembly
Lock-up Valve Body
Disassembly/lnspection/Reassembly
Secondary Valve Body
Disassembly/lnspection/Reassembly
Servo Body
....... 14-124
....... 14-126
....... 14-127
....... 14 124
Disassembly/lnspection/Reassembly .......
1st-hold Accumulator/Right Side Cover
Disassembly/lnspection/Reassembly .......
Mainsha{t
14-130
14-132
Disassembly/lnspection/Reassembly ....... 14-133
Inspection ................. 14-134
Countershaft
Disassembly/lnspection/Reassembly,..,.., l4-136
Disassembly/Reassembly ..,...,..,.........,,.. 1 4-1 37
Inspection ......,...,..,... 14-138
One-way Clutch
Disassembly/lnspection/Reassembly ....,.. 14-141
Sub-shaft
Disassembly/lnspection/Reassembly ...,,..'14-142
Disassembly/Reassembly ....................... 1 4- l 43
Sub-shaft Bearings
Replacement ,..,,.,,..,.. 14-144
Clutch
lllustrated Index ................................... I 4-1 45
Disassembly ............. 14-144
Reassembly .............. 14-150
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal
Replacement ......... 14-154
Countershaft Bearing Replacement ......... 1 4- 1 55
Transmission Housing Bearings
Mainshaft/Countershaft BearingReplacement ......,.. 14-'156
Sub-shaft Bearing Replacement .,............ 1 4-1 57
Reverse ldler Gear
Installation .........-..... 14-158
Parking Brake Stop
Inspection/Adjustment .......................... 1 4-1 58
Transmission
Reassembly .............. 14-160
Torque Converler/Drive Plate ..............,.,,.,, 1 4-1 67
Transmission
Installation ............... 14-168
Cooler Flushing ......... 14-172
ATF Cooler Hoses
Connection ,..,,,....,,.,, '14-'174
*shift cable
Removal/lnstallation . . .. .... ... .... ... .... .. . ... .. 14-'l75
Adjustment ,..,...,,,,.,, 14-'116*Shilt lever
Disassembly/Reassembly ....................... 1 4-'17 7'Shift Indicator Panel
Adjustment .............. 14-178
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