1998 HONDA INTEGRA Clutch removal

Manual Transmission
Special Tools ............. 13-2
Maintenance
Transmission Oil .............................. 13-3
Back-up Light Switch
Replacement ......... 13-3
Transmission Assembly
Removal ................. 13-4
lllustrated Index ................................... 13-8
Transmission Housing
Removal ................. 13-10
Peverse Change Holder, Reverse ldler Gear
jGlearance Inspection ....................... 13-1 1
Removal ................. 13-12
Change Holder Assembly
Clearance Inspection .....,.,....,,.....,,.. 13-13
Removal ................. 13-15
Disassembly/Reassembly ............... 13-16
Mainshaft, Countershaft, Shift Fork
Removal ................. 13-17
Shift Rod
Removal ................. 13-18
Shift Fork Assembly
Index ................ ...... 13-19
Clearance lnspection ...................,.,. 13-20
Mainshaft Assembly
fndex ................ ......13-21
Clearance f nspection ..,,,.................. 13-22
Disassembly .......... 13-25
Inspection .............. 13-26
Reassembly ........... 13-21
Countershaft Assembly
Index ................ ...... 13-28
Clearance Inspection ....................... 13-29
Disassembly .......... 13-30
Inspestion .............. 13-31
Reassembly ........... 13-32
Synchro Sleeve, Synchro Hub
Inspection .............. 13-34
Installation ............. 13-34
Synchro Ring, Gear
Inspection .............. 13-35
Clutch Housing Bearing
Replacement ......... 13-36
Mainshaft Thrust Clearance
Adiustment ............ 13-38
Transmission
Reassembly ........... 13-41
Transmission Assembly
Installation ............. 13-46
Gearshift Mechanism
Overhaul ................ 13-51

Transmission Assembly
Removal
r@i Make surs iacks and safety stands sro placod propor-
ly (3ee s€ction 1).
. Apply parking brake and block resr whaeb 30 vohicle
will not roll off stands and hll on You whil6 working
under it.
CAUTION: Use fender covers to svoid damaging
paintod surtacos.
1. Disconnect the negative (-) cable from the battery,
then the positive {+) cable.
2. Remove the intake 8ir duct and the air cleaner hous-
ing assembly,
AIR CLEANERHOUSINGASSEMBL
Disconnect the back-up light switch connector and
the transmission ground wire.
BACK.UP LIGHTSWITCH CONNECTOR
TRANSMISSIONTRANSMISSIO
GROUND WIRE HANGEB B
4. Remove tne lowei radiator hose"clamp from the
transmission hsnger B.
INTAKE AIR DUCT
13-4
\-
5. Remove the wire hsrness clamps.
VSS CONNECTOR
Disconnect the starter motor cables and the vehicle
speed sensor (VSS) connector.
Remove the clutch pipe bracket and the slave cylin-
der.
NOT€: Do not operate the clutch pedsl once the
slave cvlinder has been removed.
7.

Transmission Assembly
Removal (cont'dl
14. Remove the driveshafts and the intermediate shaft
(see section 16).
NOTE: Coat all precision finished surfaces with
clean engine oil or grease. Tie plastic bags over the
driveshaft ends.
SET RINGBeplace.
DRIVESHAFTDRIVESHAFT Replace. trweinnro,ora ""ot
15. Remove the heat shield (Bl8c1 engine).
16. Remove the bolt, then disconnect the extension rod.
17. Remove the clip and the spring pin, then disconnect
the shift rod.
8x22mmSPRING PIN
CLIP Replace
fl noo
flil
\
I mm PINPUNCH
(818c1 .ngin.l
13-6
'18. Remove the front (Bl8C1 engine) and the rear
engine stiffeners,
REAR ENGINESTIFFENER
Remove the clutch cover {818C1 and 81881
enganes),
{B188l .ngin.}

Transmission Housing
Removal
NOTE:
. lf tho transmission housing or clutch housing are
replaced, the bearing preload must be adjusted
(818C1 8nd 818C5 engines).
. Place the clutch housing on two pieces of wood thick
enough to keep the mainshaft from the hifting the
workbench.
1. Remove the back-up light switch.\
2. Remove the transmission hanger B.
3. Remove the set screws, the springs, and the steel
balls.
BACK-UP LIGHTswrTcHTRANSMISSIONHANGER B
STEEL BALLD. 5/16 in
SET SCREW
WASHERReplace.
Remove the reverse idler gear shaft bolt.
13-10
5. Loosen the transmission housing attaching bolts in
a crisscross pattern in several steps, then remove
them.TRANSMISSION
Remove the 32 mm sealing bolt.
Expand the snap ring on the countershaft ball bear-
ing and remove it from the groove using a pair of
snap ring pliers.
6.
7.
ATTACHING BOLT
SNAP RING
32 mm SEALING BoLT

Mainshaft, Countershaft, Shift Fork
Removal
mainshaft and the countershaft assem-
? shift forks from the clutch housing.
the mainshaft spline before removing
ft and the countershaft assemblies.
spring washer and the washer.
differential assembly from the clutch
OIFFERENTIALASSEMBLY
4. Remove the chamber plate.
SPRINGWASHER
1.Remove the m€
biies with the sl
NOTE: Tape th
the mainshaft a
Remove the spr
MAINSHAFT
COUNTERSHAFT
Remove the
housr ng.
CLUTCH HOUSING
CLUTCH HOUSING
CHAMBER PLATE
etsY')
2r}5
(\cyl,//_\::iv/.
13-17

Automatic Transmission
Special Tools ................ '14-2
Descraption .................... 14-3
Clutches ............ ...... 14-6
Power Flow ..,........... 14-8
Electronic Control System ..................... 1 4-1 8
Hydraulic Control ...... 14-23
Hydraulic Flow .........- 14-28
Lock-up System ........ 14-38
Electrical System
Component Location -................................ 1 4-45
Circuit Diagram ............. 14-46
TCM Terminal Voltage/
Measuring Conditions ......,.................... 1 4-48
Troubleshooting Procedures .. . ... ........ ...... ... 14-50
Symptom-to-Component Chart
Electrical System ...... 14-54
Electrical Troubleshooting
Troubleshooting Flowcharts .......... ... ...,.. 14-56
Lock-up Control Solenoid Valve A/B Assembly
Test .................. ...... 14-A7
Replacement ............. 14-a7
Shilt Control Solenoid Valve A/B Assembly
Test .................. ...... '14-88
Replacement .,..,........ 14-88
lvlainshaf t/Countershaft Speed Sensors
Replacement ....-......,. 14-89
Transmission Control Module (TCM)
Replacement ............. 14-89
Hydraulic System
Symptom-to-Component Chart
Hydraulic System ...... 14-90
Road Test ,................... 14-94
Stall Speed
Test .................. ...... 14-97
Fluid Level
Checking/Changing .... 14-98
Pressure Testing ........... 14-99
Transmission
Transmission
Removal ............. ...... 14-104
lllustrated lndex
Transmission/Right Side Cover ............... 1 4-1 08
Transmission Housin9 ................,..,....... 1 4-1'1 O
Torque Converter Housing/ValveBody .................. .. 14-112
Right Side Cover
Removal ............. ...... 14-114
Transmission Housing
Removal ............. ...... 14-1 l6
Torque Converter Housing/Valve Body
Removal ............. ...... l4-1 18
Valve Caps
Description ...........-... 14-120
Valve Body
Repair ................ ...... 14-12'l
Valve
Assembly
ATF Pump
Inspeclton
Main Valve Body
Disassembly/lnspection/Reassembly
Regulator Valve Body
Disassembly/lnspection/Reassembly
Lock-up Valve Body
Disassembly/lnspection/Reassembly
Secondary Valve Body
Disassembly/lnspection/Reassembly
Servo Body
....... 14-124
....... 14-126
....... 14-127
....... 14 124
Disassembly/lnspection/Reassembly .......
1st-hold Accumulator/Right Side Cover
Disassembly/lnspection/Reassembly .......
Mainsha{t
14-130
14-132
Disassembly/lnspection/Reassembly ....... 14-133
Inspection ................. 14-134
Countershaft
Disassembly/lnspection/Reassembly,..,.., l4-136
Disassembly/Reassembly ..,...,..,.........,,.. 1 4-1 37
Inspection ......,...,..,... 14-138
One-way Clutch
Disassembly/lnspection/Reassembly ....,.. 14-141
Sub-shaft
Disassembly/lnspection/Reassembly ...,,..'14-142
Disassembly/Reassembly ....................... 1 4- l 43
Sub-shaft Bearings
Replacement ,..,,.,,..,.. 14-144
Clutch
lllustrated Index ................................... I 4-1 45
Disassembly ............. 14-144
Reassembly .............. 14-150
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal
Replacement ......... 14-154
Countershaft Bearing Replacement ......... 1 4- 1 55
Transmission Housing Bearings
Mainshaft/Countershaft BearingReplacement ......,.. 14-'156
Sub-shaft Bearing Replacement .,............ 1 4-1 57
Reverse ldler Gear
Installation .........-..... 14-158
Parking Brake Stop
Inspection/Adjustment .......................... 1 4-1 58
Transmission
Reassembly .............. 14-160
Torque Converler/Drive Plate ..............,.,,.,, 1 4-1 67
Transmission
Installation ............... 14-168
Cooler Flushing ......... 14-172
ATF Cooler Hoses
Connection ,..,,,....,,.,, '14-'174
*shift cable
Removal/lnstallation . . .. .... ... .... ... .... .. . ... .. 14-'l75
Adjustment ,..,...,,,,.,, 14-'116*Shilt lever
Disassembly/Reassembly ....................... 1 4-'17 7'Shift Indicator Panel
Adjustment .............. 14-178
\l
)g

Right Side Cover
Removal
NOTE:
a Clean all parts thoroughly in solvent or carburetor cleaner' and dry with compressed alr'
a Blow out all Passages.
a When removing the transmission right side cover, replace the following:
. Right side cover gasket
. Lock washers. O rings. Each sha{t locknut
. Conical spring washers
. Sealing washers
RIGHT SIDE COVER
GASKETBeplace.
J
mm BOLTS6x1.0
,c
B,
MAINSHAFTReplace.LOCKNUT
RIGHT SIDE COVER
CONICAL SPRING WASHER
COUNTERSHAFTLOCKNUTSUB-SHAFT LOCKNUTReplace.
CONICALSPRINGWASHERReplace.Replace.1ST CLUTCH ASSEMBLY
PARKING BRAKE LEVERCONICALWASHERReplace.
SPRING
J
\-_7
SUB-SHAFT 1
PARKING GEAR
ONE-WAY CLUTCH
1ST GEAR
NEEOLE BEARING
1ST GEAR COLLAR
SEALINGWASHERSReplace.
JOINT BOLT
otPsTtcK
SEALING WASHERSReplace.
t
'::-Pf.a
THROTTLE CONTROLDRUM
1ST GEAB
ATF COOLER LINES
'. .)
14-114
I

Bearing Replacement
t
a
NOTE: Check the ball bearings for wear and rough ro-
tation. lf bearings are OK, removal is not necessary.
'1. Remove the ball bearings using a standard bearing
puller and bearing separator as shown.
BEARING PULLER(Commercially
available)
BALL BEARING
2.lnstall new ball bearings using the special tool as
shown.
NOTE: Drive the bearings squarely until they bot-
tom against the carrier.
DRIVER, 40 mm l.D.07746-00301OO
BALL BEARING
't.
2.
Remove the differential assembly.
Remove the 80 mm shim from the transmission
housrng.
80 mm SHIM
TRANSMISSIONHOUSING
3. Remove the oil seal from the transmission housinq.
4. Remove the oil seal from the clutch housinq.
OIL SEALReplace.
SealRemoval
1s-5