6. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power win-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
REGULATORSECTOR GEAB
POWERwtNDowMOTOR
>: Bolt locations.3
6x1.0mm7 N.m 10.7 kgf.m,5 rbnftl
POWER WINDOW MOTOR
REGULATOR
7. lnstallation is the reverse of the removal procedure.
NOTEr Roll the glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary {see page 20 20).
1. Remove the cover,
hook and base.
>: Screw locations.2
Tailgate Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and
other parts.
and remove the flexible cargo
FLEXIBLE CARGOHOOK BASE
>: CliP locations.
?11 |
HPI,4| |
I
FLEXIBLECARGO HOOK
2. Remove the tailgate door lid, then remove the screws.
>: Screw locations.2
TAILGATEDOOR LIO
Release the clips that hold the tailgate door panel,
then remove the tailgate door panel.
Installation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
3.
@t"
COVER
i
20-15
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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15. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery, Put the canridge in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying the
adhesive.
. Apply the adhesive within 30 minutes after apply-
ing the glass primer.
i:.8T".,1,/:AoHEsrvE
I rnm(0.31 in.)
BUTYLTAPE
GLASS19.
20-39
16. Use suction cups to hold the quarter glass over the
opening, align the clips or the alignment marks made
in step 9, and set it down on the adhesive. Lightly
push on the quaner glass until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the
adhesive is drv.
Scrape or wipe the excess adhesive off with a putty
knife or towel,
NOTE: To remove adhesive from a painted surface
or the quarter glass, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour. then
spray water over the quarter glass and check for
leaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the vehicle stand for at least four hours
after quarter glass installation. lf the vehicle has to
be used within the first four hours, it must be driven
slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
11.
18.
AUGNMENT
SUCTION CUPS
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Power Window Switch Removal
and Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap it withprotective tape, and apply protective tape around th€
related parts to ptavgnt damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and relatedparts.
'L Remove the driver's dashboard lower cover (see
page 20-48).
2. Gently push out the power window switch from the
dashboard lower cover opening by hand.
Disconnect the connectors.
>: Clip locations, 4
POWER WTNOOWSWITCH
Installation is the reverse of the removal procedure,
NOTE: Make sure the connectors are connectedproperly.
Center Air Vent Removal and
Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap h withprotective tape, and apply proteqtive tape around the
rolated parts to prevont damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
pans.
1. Remove the center air vent. then disconnect the
connector.
NOTE: Carefullv insen a flat-tio screwdriver under
the clips, then pull out the center air vent while pry-
ing up the clips.
Installation is the reverse of the removal procedure.
NOTE; Make sure the connector is connected prop-
>:Clip locations.,l
I
ffil
CENTER AIB VENT
20-51
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Dashboard
Side Air Vent Removal and
lnstallation
CAUTION:
. When prying with a flat-tip screwdriver, wrap it with
protec'tive tape, and apply protcctive tape around the
related parts to provent damage.
. Put on glov€s to protect your hands.
NOTE: Take care not to scratch the dashboard and related
parts.
1. Driver's side: Remove the Dower window switch.
2. Driver's side: Close the vent, and gently push out the
clips from the power window switch opening by
hand, then pull out the side air vent. Disconnect the
connector.
Passenger's side: Carefully insert a flat-tip screwdriver
under the clips. then pull out the side air vent while
prying up the clips.
>: Clip locationsA>,2 B>, 1
sl 4
POWER MIRRORSWITCH CONNECTOR
SIDE AIB VENT
3. Installation is the reverse ofthe removal procedure.
20-52
3. Installation is the reverse of the removal procedure.
Side Defogger Trim Removal and
lnstallation
CAUTION:
. when prying whh a flat-tip sctewdriver, wrap it with
protective tape, and apply protectiv€ tape around the
relatgd parts to prevent damagg.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
oa rts.
1. Driver's side: Remove the side air vent.
2. Driver's side: Gently push out the clips from side air
vent opening by hand, then pull out the side defog-
ger trim. Disconnect the connector.
Passenger's side: Carefully insert a flat-tip screw-
driver under the clips, then pull out the side defog-
ger trim while prying up the clips.
>: Clip locations, 2
c1
ffil-t
TRIM
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Dashboard Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before preforming repairs or service.
CAUTION:
. When prying with a flat-tip screwdriver, wrap h withprotective tap€, and apply protective tape around the
related parts to prevgnt damage.
. Put on gloves to prot€ct your hands.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, bodv and
other related parts.
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the negative battery cable. and wait at
least three minutes before beginning work.
Removei
a Driver's dashboard lower cover and knee bolster(see page 20-48)
. Glove box (see page 20-49)
. Lower console cover and center pocket (A/T
model, see page 20-49)
. Center console and center upper pocket (M/T
model, see page 20-47)
. Center dashboard lower cover (see page 20-50)
. Power window switch (see page 20-51)
. Driver's side air vent (see page 20-52)
. Driver's side defogger trim (see page 20-52)
Disconnect the driver's airbag connector, and lower
the steering column (see section 17)
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
2.
5. Remove the dashboard side cover. Disconnect the
dashboard wire harness connectors, remove the nuts,
then move the under-dash fuse/relay box. Disconnect
the antenna lead, and detach the harness clips.
Remove the connector holder from the dashboard
frame. Unbolt the control unit/relay bracket from
behind the middle of the dashboard.
HARNESS
6. Remove the passenger's dashboard lower cover.
D: Clip locations,
nl
-$t- Issj
I
ANTENNALEAD
>: Clip locations.
rttl
slllll
>: Scr€w location, 1
I
SF:oo I-l
SRS MAINHARNESS
UNDER.DASHFUSE/RELAYBOX
OASHBOARDSIDE COVER
6x1.0mm9.8Nm11.0kgf.m,7.2tbt.ftlDASHBOARDFFAME
CONNECTORHOLDER
PASSENGER'SDASHBOARDLOWER COVER
{cont'd)
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Rear Hatch Glass
Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Use seal covers to avoid damaging any surfaces.. Do not damage the rear window delogger grid lines
and terminals.
NOTE: An assistant is helpful when removing the rear
hatch glass.
a: Nul locationsAa.4 Ba.4
€ @ i!iff*-"-
Harnoss wiring locations:
REAR WINDOW WIPERMOTOR CONNECTORRemove the rear wiper lowercover (see page 20-99i.
HARNESS 'TRIM
.;=-
8 x 1.25 mm22 N-m l'2.2 kgl.m,'16 tbt fr)
8 x 1.25 mm22N.m l.2.2*ql.m,16 tbf.ft|
Installation is the reverse of the removal orocedure.
NOTE:
. Adjust the rear hatch glass alignment.
. Make sure the connector, terminals and washer tube are connected properly.
. Adjust the aim of the rear window washer nozzle (see page 20-103).
20-78
REAR SPOILER
'--
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Disassembly and Reassembly
NOTE:
. Take care not to scratch the rear hatch glass.
. lf necessary, replace any damaged spacers and seals.
. Refer to page 20-99forthe rearwindowwiper motor removal and section 23 for the high mount brake light removal.
HINGE SPACERS
HINGE SPACEN('97 - 99 models)HINGE PLATE('00 model)
HARNESSTRIM
REAR SPOILEBSPACER{'99 00 models)
HARNESSTRIM6x1.0mm9.8 N.m {1.0 kgl.m,7.2 tbt.ft)
WASHERSTBIKER
s
R€AF WINDOWWIPER MOTORBASE PLATE
('97 - 98 models)
REAR SPOILERSPACER
CAUTIONLABEL
SEAL
REAR WINDOWWIPER UPPERCOVER
MOTOR BASEPLATE SEAL
PIVOT NUTFEAR TIME 4WDEMBLEM
{cont'd)
20-79
/=
GLASS PROTECTOR
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