Page 789 of 1395

Replacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24} before performing repairs or service.
1. Remove the instrument panel lower cover and the
column covers (see section 17).
2. Shift to E position, then remove the lock pin from
the cable adiuster.
LOCK PIN
SHIFT CABLEBRACKET
ADJUSTINGROO
LOCKNUT29 N.m {3.0 kgl.m,2j2lbf.trl
Loosen the locknut, then remove the shift cablefrom the shift cable bracket.
Remove the nut securing the shift cable holder,
then remove the shift cable.
12 N.m {1.2 kgf.m,8.7 tbtfrl
CABLE ADJUSTER
STUO BOLT
6x1.0mm
Remove the shift cable cover.
Remove the shift cable.
4WD:
Remove the snap pin and control pin, then separatethe shift cable from the control lever.
CONTROL PIN
SHIFT CABLE
SHIFTCOVER
2WDi
Remove the control lever, then
cable from the control shaft.
separate the shift
t r 1.25 mm22 N.n 12.2 *glrn.16 tbf.trl
CONTROLSHAFT
8 x 1.25 mm22 N.m12.2 kgl-m,16 tbf.frl
SHIFT CABLECOVER
LOCK WASHER6x LOmm14 N.m {1.4 kgf.m,
(cont'd)
SHIFT CABI-E
10 tbt.lrl
14-273
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Page 790 of 1395
Shift Gable
Replacement (cont'd)
7.
6x 1.0mm12 N.m 11.2 kgtm,8.7 tbf.ftl
Install the shift cable ln the
removat.
NOTE:
Remove the nuts securing the shift cable holder,
then remove the shift cable.
GROMMETSTUD BOLT
SHIFT CABLE
f-'
. Do not bent the shift cable excessively when
installing it.
. Make sure the lock pin is seated securely in the
cable adjuster.
. Replace the lock pin if it does not snap over the
cable adjuster securely.
Check the cable adjustment after installing it.
14-274
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Page 805 of 1395
Rear Differential Assembly
lllustrated Index
O.RINGReplace.
6xl.0m12 N.m (1.2 kgf m,8.7 lbt'ftl
BACK-UP RING
COMPANION FLANGE
CLUTCH HUB/PLATES/DISCS
DIFFERENNAL CLUTCHASSEMBLY
DOWEL PINS
OIL PUMP DRIVESHAFT
LOCKNUT, 24 mmReplace.118 N.m (12.0 kgtm.87 rbt ft)
OIL SEALReplace.
PRESSURE PLATE
THBUST NEEDLEAEARING""t",at\(
'd'
CLUTCH GUIDE
OIL PUMPPIN
e
MAGNET
6x1.0mm12 N.m 11.2 kgt'm,8.7 lbf'ft|
OIL STRAINER
15-15
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Page 810 of 1395
Oil SealsRear Differential Assembly
Replacement (cont'd)
3. Remove the oil seal from the toroue control differ-
ential case.
Install the oil seal squarely using the special tool.careful not to damage the lip of the oil seal.
15-20
BREATHER TUBE
DRAIT{ PLUG
Disassembly
1. Remove the breather tube, the drain plug and the oilfiller plug.
OIL FILI.IR PLUG
Raise the locknut tab from the groove of the clutchguide, making sure that the tab completelv clearsthe groove to prevent damaging the clutch guide.
L(rcKNUT, 24 mmReplace.
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Page 811 of 1395
3. Installthe speclaltools on the companion flange,
HOIIIER HANDTIo'JAB - OO102nA
32 N m {3 3 tgt m,24lbf ftl
Loosen the locknut counterclockwise so that its tab
comes out from the groove in the clutch guide.
LOCKNUT, 24 mm
Tighten the locknut till its tab aligns with the groove.
Remove any dirt from inside of the groove in the
clutch guide, then loosen the locknut.
LOCKNUT. 2,1 mm
5.
6.
8 x 1.25 mm
Tab(cont'd)
7. Remove the locknut, the disc spring washer, the
back-up ring, the O-ring and the companion flange.
@r/v-.,.
ao/
U
rA*..-
zzft
h\@fr\
LOCKNUT, 24 mmFeplace.
DISC SPRING WASHER, 24 mm
BACX.UP RING
O.N|NGReplace.
COMPANION FLANGE
8.Remove the torque control differential case and the
dowel pins.
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Page 814 of 1395

Rear Differential Assembly
Reassembly (cont'dl
7. Install the clutch hub/plates/discs, then align the pro-
jection of the plates with the discs.
M, 30 mm
CLUTCH GUIDE
sHl
,/
.A-\,/r\-7
8.
9.
CLUTCH HUA/PLATES/Dtscs
Installthe clutch guide and the 30 mm shim.
Apply liquid gasket to the sealing surface of the
torque control differential case, and note these
rlems:
. Use liquid gasket (P/N 08718 - 0001).
. Remove any dirt or fluid from the sealing sur-
face.
. lf 20 minutes have passed after applying liquid
gasket, reapply it before you assemble the hous-
ings. Allow it to cure at least 30 minutes after
assembly before filling differential with fluid.
TOBOUE CONTROLDIFFERENNAL
--- Apply liquid gaskot
15-24
6x1.0mm12 N.m 11.2 tgf m,8.7lbt.ftl
10. lnstall the dowel pins and toroue control differential
case.
TOROUE CONTNOL
11. Install the companion flange, O-ring, back-up ring,
disc spring washer, and the locknut.
NOTE: Apply CW fluid to the O-ring.
,24mm
DISC SPRING WASHER,2a mm
lnstall in this direction.
@+-_alcr-upnwc
COMPANION FLAI{GE
/r-
K@#/
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Page 815 of 1395
12. Install the special tools to the companion flange,
then tighten the locknut to specified torque.
TOROUE: 118 N.m (12.0 kgf-m,87 lbf'ft)
HOLDEB HANDLE07JAB - @1020A
Stake the locknut tab into the
guide.
I x I .25 mm32 N'm (3.3 kgt m, 24 lbtftl
groove in the clutch
14. lnstall the breather tube.
OIL FILI..ER PLUG47 N.m 14.8 kgf.m,35 tbt frl
WASHENSReplace.
DRAIN PLUG4? N'm l4.E tgf.m, 35 lbf'ftl
t5.Installthe drain plug and the oilfiller plug with
wasners.
BREATHER TUAE
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Page 818 of 1395

DriveshaftsFront Driveshafts
Inspection
Boot Damago
Check the boots on the driveshaft for cracks, damago,
leaking grease, and loose boot bands. lf any damags is
found, replace the boot and boot bands.
Looso Splines
Turn the driveshaft by hand, and make sure th€ splin€s
and joint are not excessively loose. lf damage is found,
replace the inboard joint.
Twisting or Crscking
Make sure the driveshaft is not twisted or crackod.
Replace it if necessary.
DRIVESHAFT
1.
Removal
Loosen the wheel nuts slightly.
Raise the front of the vehicle, and suppon it with
safety stands in the proper locations (see section 1).
Remove the wheel nuts and front wheels.?
SPINDLE NUT24 x 1.5 mmReplace.
lf the right driveshaft is to be removed, drain the
transmission fluid {see s€ction 13 or 14). lt is not nec-
essary to drain the transmission fluid when the left
driveshaft is removed.
Lift up locking tab on the spindle nut, then remove
the nut,
Remove the self-locking nut and flange bolt,
FLANGE BOLT10 x 1.25 mm
FRONT WHEEL
(cont'd)
6.
SELF"LOCKING NUT12 x 1.25 mmReplace.
7. Remove the damper fork,
16-3
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