1998 HONDA CIVIC main fi

From page 14-70
Mea3uro Main3haft speed sensor
Resistance:1. Connect the ma;nshaft sPeed
sensol 2P connector,2. [/leasu re the resistancebetween the 815 and 814 ter_minals.
Run the Electical TrouH€.hootingFlowcirrt for cod. P0720 l9l.Check for loose P1CM connoctors.ll n€cesslrY, 3ubstitute a known'good PCM and racheck.
ls the resistance 400 - 600 O?
Check NM wire Continuityl1. Disconnect the 2P connectorfrom the mainshaft speed sen'
sor connector.2. Check for continuity between
the 815 terminal and the No. 1
terminal of the mainshaft
speed sensor connector.
Rgpsi. opon in thc wira bctwg€n
the 815 torminrl and th6.tain_shatt soeod lensoa,
Check NMSG Wire ContinuitYr
Check for continuity between the
814 terminal and the No.2 terminal of the mainshaft sp€ed sensorconnector,
Repair open in the wira botwGonthe 814 terminal and lhe main'shsft spo€d 3en3or.
Check for loo3o PCM connoctoB.ll neca$8ry, subditute a known-good PCM and rgchock.
PCM CONNECTOR B I25PI
Wire side oI female termlnals
MAINSHAFT SPEED SENSOR
CONNECTOR
14-71

Troubleshooting Flowchart - Mainshaft Speed Sensor
NOTE: Record all freeze data before you troubleshoot.
Possible Causg
. Diaconn€cted mainshaft spoed
sen3or connector'Short or open in mainshaft
sDeed sen3or wile. Faulty main3halt speed sensor
NOTE: Code P0715 (15) on the PCM doesn't
always mean there's an electrrcal problem in
the mainshaft or countershaft speed sensor
circuit; code P0715 {15) may also indicate a
mechanical problem in the transmissjon Any
problem causing irregular countershaft to
mainshalt speed difference can cause thls
code.
lll ,..TT
(ol-i-l
tl
side oI male terminals
MAINSI{AFT SPEEDSENSOR CONNECTOR
Terminal
PCM CONNECTOR D (16P)
NMSG (WHT)
Wire side of female terminals
(cont'd)
14-95
. OBD ll Scan Tool indicates Codem715.. Sell-diagno3is E indicator indi-
cates Code 15.
Check the mainshaft and counter-
shatt speed sensors installation,
and check them for damage.
Are the mainshaft and countershaft
speed sensor installed properly,
and not damaged?
Rsinalall or replace and rocheck.
Mea3u.e Meinshalt SPeod
Sensor Residance al the Sen3or
Connector:1. Disconnect the 2P connectorfrom the mainshaft sPeedsensor.2, Nreasure mainshaft speed sen_sor resistance at the sensorconnector.
ls the resistance 400 - 600 O?
Check Mainshaft Sp.ed Sen3o.
for a Short Circult:1. Disconnect the D (16P) con-nector trom the PCM.2. Check lor continuity betweenbody ground and the D11 ter'minal and D12 terminal indi
vidually.
Bopair 3hort in the wiros b€twe€nthe 011 and D12 termin.ls rndth€ main3hett sp€€d aensoa.ls there continuity?
To page 14 96

Electrical Troubleshooting ('gg - 00 Models)
Troubleshooting Flowchart - Mainshaft Speed Sensor (cont,dl
Wire side of female terminals
PCM CONNECTOR D {16PI
23/)
618
rghrll [e]
NM IREDI
(
I
NMSG {WHTI
(REDI
MAINSHAFT SPEEDSENSOR OONNECTORRED
Wire side of female terminals
NMSG IWHTI
From page l4-95
Measure Mainshatt SpeedSensor Resistance:1. Connect the mainshaft speedsensor connector.2. Measure the resistance bet-ween the Dl1 and D12 termi-nats.
Run the Electricel Troubl€shootingFlowchart lor cod6 m?m l9).Ch€ck lor loo.o te.minol fit in th6PCM connectors. lf necossary,substitute r known-good PCMend .echeck.
ls the resistance 400 - 600 0?
Check NM Wire Continuity:1. Disconnect the 2P connectorfrom the mainshaft speed sen-sor.2. Check for continuity betweenthe D11 terminal and the No. 2terminal ot the mainshaftspeed sensor connector,
Ropair opon in the wiro lratwoentho Dll tsrminal and tha main-3hatt spe€d sensor.
Check NMSG Wire Continuity:Check for continuity between theDl2 terminal and the No. 1 termi-nal of the mainshaft spoed sen-
Repai. open in the wire betwoenthe D12 terminal and the mein-shaft 3peod sansor.
Check Ior loose terminal fit in thePCM connectors. lf necesaary.substitute a known-good PCMand recheck.
1235
678
t1vNM
o
617 89ll12
Io
t1v
WHT
1
\
14-96

Electrical Troubleshooting ('99 - 00 Models)
Troubleshooting Flowchart - E Indicator Light Does Not Come On
FCM CONNECTOR B (25P}
LGl {8RN/ALKI{BRN/8LK}
Wire side ol temale terminals
LGl IBNN/BLK} LG2 {BRN/BLK)
i2t5 6q
910t7
LG2
o) (o
The Pll indicator light does notcome on when the ignitionswitch is fi.st turned ON (ll). lltshould come on for about twoseconda.l
Check the Service Check Con-nector:Make sure the special tool (SCS
Service Connector) is not connect-ed to the service check connector?
ls the specialtool {SCS ServiceConnector) is not connected tothe seNice check connector.
Disconnect the special tool fromthe service check connector andr6check.
Check the Dll lndicator LightiShift to d position.
Check for loose terminal fit in thePCM connecto13. It necessary.sub3titute a known-good PCMand recheck.
Does the @ indicator lightcome on?
Check the Ground Circuit:1. Turn the ignition switch OFF.2. Disconnect the B (25P) con-nector from the PCM.3. Check for continuity betweenthe 820 terminal and bodyground, and between the 822terminal and body ground.
Repair open in the wiresbetween the B20 rnd 822 termi-nals and ground (G101), andrep.ir poor ground (G1011.
Measure Power Supply CircuitVoltage:1. Turn the ignition switch ON {ll}.2. Measure the voltage betweenterminals B1 and 822 andbetween terminals Bg and820.
Repair open or short in the wi.obetween th6 81 and/or 89 termi-nals and the PGM-FI main relav,and between th€ PGM-FI mainr€ley rnd the under-hood tus€/relay box.
To page 14''103
14-102

Mai nshaft/Cou ntershaft
Linear Solenoid AssemblySpeed Sensors
Replacement
1. Remove the mounting bolts and the linear solenoid
assemory.
Clean the mounting surfaceand flu id passages.
6x1.0mm12 N.m 11.2 kgl m,8.7 tbf.ftl
@
@
GASKET
Clean the mounting surface and fluid passage of the
linear solenoid assembly and transmission housing.
Install a new linear solenoid assembly with a new
gasl(et.
NOTE; Do not pinch the gasket when installing the
linear solenoid; make sure that the gasket is installedproperly in the mounting groove of the linear sole-
noid.
Check the linear solenoid connector for rust, dirt or
oil, and connect it securely,
LINEARSOLENOIDASSEMELY
I
14-108
Replacement
't.
6x128.7
Remove the 6 mm bolt and the countershaft speed
sensor from the right side cover.
COUNTERSI{AFTSPEED SENSOR
O.RINGReplace.
MAINSHAFTSPEEDSENSOR
MAINSHAFT SPEEDSENSOB WAS}IER(D16Y7 enginel
6x1.0mm12 N.m (1.2 kgf m,8.7 tbf.ft)
1.0 mmN.m (1.2 kgf.m,rbf ft)
\\
/,
%/E:)
Remove the 6 mm bolt and the mainshaft sDeed
sensor from the transmission housino.
Replace the O-ring with a new one before installing
the countershaft speed sensor or th€ mainshaft speed
sensor.
NOTE: Installthe mainshaft speed sensor washer on
the mainshaft speed sensor. The mainshaft speed
sensor washer is used on models with the D'|6Y7
engine.

The following symptoms can be caused
by improper repair or assembly
Check these items,on th€^ ltems on thePROBABLE CAUSE DUE TO NOTES ListIMPROPER REPAIR List
Vehicle creeps in N position.R1, R2
Vehicle does not move in &l or Pll position.R4
Transmission locks up in E position.R3, R11
Excessive drag in transmission.R6K,R
Excessive vibration, rpm related.R7
Noise with wheels moving onlY.R5
Main seal pops out.R8
Various shifting problems.R9, RlO
PROBABLE CAUSE DUE TO IMPROPER REPAIR
lmproper clutch clearance.
lmproper gear clearance.
Park lever installed upside down.
one-way {sprag) clutch installed upside down.
Reverse selector hub installed upside down.
ATF pump binding.
Torque converter not fully seated in ATF pump.
Main seal improperly installed.
Springs improperly installed.
Valves improperly installed.
Shift fork bolt not installed.
14-11

Symptom-to-Component Chart
Hydraulic System (cont'dl
G.
n,
set idle rpm in gear to specified idle speed. lf still no good, adjust motor mounts as outlined in enginesection of this manual.
lf the clutch pack is seized or is excessively worn. inspect the other clutches for wear, and check the orificecontrol valves, CPC valve and linear solenoid for free movement.
lf the linear solenoid is stuck, inspect the clutches for wear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure. Thesymptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the l st clutch feed pipe guide in the end cover is scored by the mainshaft, inspect the ball bearing forexcessive movement in the transmission housing. lf oK, replace the end cover as it is dented. The o-rinounder the guide is probably worn.
Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged. lf the 4th feed pipe is danFaged or out of round, replace the right side cover.
Replace the mainshaft if the bushing for the 1st feed pipe is loose or damaged. lf the 1st feed pipe is darn-aged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission inthe wheels rotate in reverse, such as rocking the vehicle in snow.
or E position while
Inspect for damage and wear:
1. Reverse selector gear teeth chamfers.
2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.
4. Differential pinion shaft for wear u nder pin ion gears.
5. Bottom of 3rd clutch for swirl marks.
Replace items 1,2,3 and 4 if worn or damaged. lf transmission makes a clicking, grinding orwhirring noise,also replace mainshaft 4th gear, reverse idler gear. and countershaft 4th gear in addition to 1, 2, 3 or 4.lf differential pinion shaft is worn, overhaul differential assembly, and replace ATF strainer, and thoroughlyclean transmission, flush torque converter, cooler and lines.lf bottom of 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final drivengear.
Be very careful not to damage the torque converter housing when replacing the main ball bearing, you
may also damage the ATF pump when you torque down the main valve body. This will result in ATF pumpseizure if not detected. Use the oroper roors.
Install the main seal flush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out, it will block the fluid return passage and result in damage.
See flushing procedure, page 14-187 and 188.
lf the large clutch piston O-ring is broken, inspect the piston groove for rough machining.
lf the l-2 shift valve is stuck closed, the transmission will not upshift. lf stuck open, the transmission hasno 1st gear.
lf the znd orifice control valve is stuck. inspect the 2nd and 3rd clutch oacks for wear.
lf the 3-4 orifice control valve is stuck, inspect the 3rd and 4th clutch oacks for wear.
lf the clutch pressure control valve is stuck closed, the transmission will not shift out of 1st gear.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
Inspect the frame for collision damage.
14-112

6. Remove the transmission housing mounting bolts
and the rear engine mounting bolt.
Disconnect the shift control solenoid, the linear sole-
noid, and the mainshaft speed sensor connectors'7.
SHIFT CONTROLSOLENOID CONNECTORLINEAR SOLENOIDCONNECTOR
MOUNTING BOLTS
BRACKET
8. Remove the drain plug, and drain the automatic
transmission fluid (ATF). Reinstall the drain plug
with a new sealing washer.
DRAIN PLUG18 x 1.5 mm'9 N m t5 o kgf'm' 36 lbf'ft|
9. Remove the splash shield.
Replace.
SPLASH SHIELD
{cont'd)
14-123