Warning/Caution Label Locations
A: CABLE REEL CAUTION A: '96 -99 model
TO SERVICE MANUAL FOR DETAILED INSTRUC.
TtoNs.
'00 model
ALLATION OF THE SRS CAELE REEL IS CRITICAL TO
THE PROPER OPERATION OF THE SRS SYSTEM. REFER TO
THE SERVICE MANUAL DETAILED INSTALLATION
INSTRUCTIONS.
(cont'd)
1-33
C: DRIVER MODULE OANGER
DANGEREXPLOSIVE/FLAMMABLECONTACT WITH ACIO. WATER OR HEAVY METALS SUCH
AS COPPER. I.EAD OR MERCURY MAY PRODUCE HARMFUL
AND IRRITATING GASES OR EXPLOSIVE COMPOUNDS,
STOBAGE TEMPERATURES MUST NOT EXCEED 2OO'F
I1(x}"CI. FOR PROPER HANDLING. STORAGE AND DISPOS.
AL PROCEDURES REFER TO SERVICE MANUAL. SRS SUP.
PLEMENT.POTSONCONTAINS POISONOUS SODIUM AZIOE AND POTASSIUM
NITRATE.FIRST AID:IF CONTENTS ARE SWALLOWED, INDUCE VOMITING, FOB
EYE CONTACT. FLUSH EYES WTTH WATER FOR 15 MINUTES.
IF GASES {FNOM ACIO OR WATEB CONTACTI ARE INHALED,
SEEK FRESH AIR. IN EVERY CASE, GET PBOMPT MEDICAL
ATTET,ITION.KEEP OUT OF REACH OF CHILDREN.
Br oRIVER MODULE WARNING
WARNINGTHE AIRBAG INFLATOR IS EXPLOSIVE AND, IF ACCIOEN-
TALLY DEPLOYEO, CAN SERIOUSLY HURT OR KILL YOU.. DO NOT USE ELECTRICAL TEST EoUIPMENT oR PROB-
ING OEVICES.THEY CAN CAUSE ACCIDENTAL DEPLOYMENT.o NO SERVICEABLE PARTS lNSlDE. DO NOT
DISASSEMBLE.. PLACE AIRBAG UPRIGHT WHEN REMOVED.. FOLLOW SERVICE MANUAL NSTBUCTIONS CAFEFULLY.
Llo
CANADA model ('00 model)
CAUTIONTO AVOID SERIOUS INJURYT. FOR MAXIMUM SAFETY PROTECTION lN ALL TYPES OF
CRASHES, YOU MUST ALWAYS WEAR YOUR SAFETY
BELT.. DO NOT INSTALL REARWARD-FACING CHILD SEATS lN
ANY FRONI PASSENGER SEAT POSITION.
. DO NOT PLACE ANY OBJECTS OVER THE AIRBAG OR
BETWEEN THE AIRBAG AND YOURSELF.. SEE THE OWNER'S MANUAL FOR FURTHER
INFORMATION AND EXPLANATIONS.
Except Cx tor passenger side
F: ASSISTANT INFoRMATION: US MODEL ('96. '97 mod€l)
AIRBAG SEE OTHER SIDE,
U.S. model l'98 - 00 modell
AIRBAG WARNINGFLIP VISOR OVER
Llo
G: STEERING COLUMN NOTICE
NOTICETO PBEVENT SRS DAMAGE, REMOVE STEERING WHEEL
BEFORE REMOVING STEERING SHAFT CONNECTING
BOLT.
ll: MONITOR CAUTION
NOTICE. NO SERVICEABIf PABTS lNSlDE.. REFER TO SERVICE MANUAL FOR DETAILED INSTRUC'
TtoNs.
DANGEREXPLOSIVE/FLAMMABLECONTACT WITH ACID, WATER OR HEAVY METALS SUCH
AS COPPER, LEAD OR MERCURY MAY PRODUCE HARM.
FUL AND IRRITATING GASES OR EXPLOSIVE COM-
POUNDS, STORAGE TEMPERATURES MUST NOT EXCEED
2OO'F I1OO"C}. FOR PROPER HANOLING, STORAGE AND
DISPOSAL PNOCEDURES REFER TO SERVICE MANUAL'
SRS SUPPLEMENT.POISONCONTAINS POISONOUS SODIUM AZIDE AND POTASSIUM
NITRATE.FIRST AIDIF CONTENTS ARE SWALLOWEO, INDUCE VOMITING. FOR
EYE CONTACT, FLUSH EYES WITH WATEB FOR 15 MIN-
UTES. IF GASES IFROM ACID OB WATER CONTACT) ABE
INHALED. SEEK FRESH AIR. IN EVERY CASE, GET PROMPT
MEDICAL ATTENTION.KEEP OUT OF REACH OF CHILDREN,
WARNINGTHE AIRBAG INFLATOR IS EXPLOSIVE AND, IF ACCIDEN-
TALLY OEPLOYED, CAN SERIOUSLY HUBT OR KILL YOU.
. DO NOT USE ELECTRICAL TEST EOUIPMENT OR
PROBING DEVICES.TH€Y CAN CAUSE ACCIDENTAL DEPLOYMENT'
. NO SERVICEABLE PABTS lNSlDE. oO NoT
DISASSEMBLE.. PLACE AIRBAG UPRIGHT WHEN REMOVED. FOLTOW SERVICE MANUAL INSTRUCTIONS CAREFULLY
I: FRONT SEAT PASSENGER MOOULE DANGER
Jr SRS WARNING IHOOD)
' Exceot CANADA CX
K: PASSENGER AIRBAG CAUTION
u.S. model l'98 - 00 model)
WARNINGCHILDREN CAN 8E KILLED OR INJUREO BY PASSENGER
AIRBAG,THE BACK SEAT IS THE SAFEST PLACE FOR CHILDREN 12
AND UNDER. MAKE SURE ALLCHILDREN USE SEAT BELTS
OR CHILD SEATS.
(cont'd)
1-35
SUPPLEMENTAL RESTRAINT SYSTEM ISRS}
THIS VEHICLE IS EOUIPPED WITH DBIVER AND FRONT
SEAT PASSENGER AIRBAGS'.ALL SRS ELECTRICAL WIRING AND CONNECTORS ABE
COLORED YELLOW.TAMPERING WITH, DISCONNECTING OR USING
ELECTRICAL TEST EOUIPMENT ON THE SRS WIRING CAN
MAKE THE SYSTEM INOPERATIVE OR CAUSE ACCIDENTAL
FIRING OF THE INFLATOR.
WARNINGTHE AIRBAG INFLATOR IS EXPLOSIVE AND, IF ACCIDEN.
TALLY DEPLOYED, CAN SERIOUSLY HURT YOU. FOLLOW
SERVICE MANUAL INSTRUCTIONS CAFEFULLY'
Automatic Transmission
Special Tools ......... .....'."".'-.-.' 14'2
Description .,....................-...... 14-3
power Flow ......,................. 14"6
Elestronic Control System .... . ................'..'.'.. 14-13
Hvdraulic Control .....'......" 1'l-19
Hydraulic F|ow...... .'.'.".'....11-21
Lock-up System '............ ... t/t'33
Electrical System
Component Locations....,.............'......'.............'.,. 14'39
PCM Circuit Diagram
lA/T Control Syst€m: '96 - 98 Models) .........'.. 1/t-40
PCM Tarminal Volt8ge/Measuring Condhions
{'96 - 98 ModeblA/T Control System ............
PCM Circuit Disgram(A/T Conlrol System: '99 - 00 Modsls) '..........' 14-44
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)A/T Control System ...
Troubleshooting Proceduros ....
Symptom-to-ComPonent Chari
Efectricaf SFiem - '96 - 98 Models '..-.-..."'.'..11-52
Eloqtrical System -'99 - 00 Modols ... .........". 1+54
EleclricatTroubl$hooting ('96 - 98 Models)
Valve Body
Repair .................... ........'.... 14-139
Valve
Assembly
ATF Pump
1,1-1i10
Inspection ...........'.......... 14-141
Main Valvs Body
Disass€mbf y/lnspoction/R.sssembly .'.'.'.'.. -. -. 1 1-1 12
Secondsry Valve BodY
Disa$embfy/lnspoction/Rsassembly ......'.'.'.'. 11-111
Regulator Valve Body
Disa$embly/lnspoction/Rea3sembly ..........'... 14-1{5
Servo Body
Disassombly/lnsp€ction/Reassembly .".'........ 14-146
Lock-up Valv6 Body
Dis$s.mbf y/ln3poction/Rea$embly .'.. -. -..'.'.' 1 1-1 17
Mainsh!ft
Dkassembly/lnep€ction Reassembly ..'...'........ 14'148
Inspoction .............'..........'. l it-149
Countsrshaft
Disa$embly/lnspeqtion/Rea3sembly .......'...'.. 1a-l51
Dba$ombly/Re$s.mblY11-152
til-46
I rl-48
Troubleshooting Flowcharts
Electrical Troubleshooting ('9!t - 00 Models)
Troublsshooting Flowchart3
Lock-up Control Solenoid vslvo A/B AssemblY
RePlacoment
Shift Cont.ol Solenoid Valve A/B A3sembly
Inspestion
Ona-way Clutch
Disassembh/lrupoction/Rca$embly .. "'........ l4-155
Clutch
lllustlttcd Ind.x {A48A, B4RA Transmlssion) ..' 14-156
tustr.tod Index (MrnA Transmi$ionl ............ til-158
...................... 14-153
L
14-56
1+81'
14-105
1+105
Replacoment ......
Mainshaft/Countorshaft Spo€d Sonsors
Replacemsnt ......'."'........... lit'108
Hydraulic System
Symptom-to-Componeni Chart
Hydraulic Sydemr+109
t4-113
1+116
11-117
Rea$emblY
14-106 Difforrr ial
llhdraied Index........ t4-156
B.ckhrh ln3poction. 14-167
Boaring Roplacemont..-..........11-167
..... 14-108 Diftrrsniial Carrior Repl8cemeni .'.-.............'...' lil-168
Oil Sall Romovalt4-t 59
Oil Soal ln3tallstion/Sidc Clearance'......'.....'... 1'l'169
Torqua Convertcr Housing Boarings
Mlin3haft Besring/Oil Scal Roplac.ment ."..'.. lil-172
Counio6hatt Betring R.plscem.nt ..'...... ....... 14-173
Test.....,......14-106
14-107
14-160
11-162
11-171
11-175
Replacement
Test .....,.,..........
Road Te3t
Linear Solenoid AsssmblY
Stall Speed
lllustrated Indax
Transmission/End Cover'. ....
Transmission Hou3ing,.............'.'......'....""..-.-.. 11-128
Torque Conve.ter Housing/Valvo Body ........... 14-130
End Cover
14-itB Park Stop
1+119 In3pection/Adiustmsnt...'......'.'............'...."""'14-175
Transmbgion
Reassombly
11-122 Torquo Convertet/Drivr Plsie ............'.'............'.. . l4-182
Transmission
11.726 Inrtallation
Tranlmission Housing Boarings
Msinsh.ft /CounteEhaft Bearings
B!pltcomgnt
Rcvo.3s ldlor Gear
lnrtallation
Cooler Flushing ..
Shift Cabls
Test
Fluid Level
Checkin9 .........."..'.'.....
Changing
Pressure Testing
Transmission
Transmission
Rgmoval ..
lil-176
.'..........'.'.'..... 1'l-183
.... lil-187
11-132Adiustmont
RemovaUlnttallation1,1-190
lit-191Transmisgion Housing
Removal ... '.'...... ......'..... 14-l3il
Tolque Convgrter Housing/valvs Body
Rsmoval .........,...... ............. 14-136
Valve CaDs
Description .......'................. t 4'138
Shift lndicator Panel
Adiu3tmant ..'.................. 14-192
ATF Coolor Hoses
Connection ..,............,.,....... l'l-192
Shift Lever .,........
Symptom-to-Component Chart
Hydraulic System (cont'dl
G.
n,
set idle rpm in gear to specified idle speed. lf still no good, adjust motor mounts as outlined in enginesection of this manual.
lf the clutch pack is seized or is excessively worn. inspect the other clutches for wear, and check the orificecontrol valves, CPC valve and linear solenoid for free movement.
lf the linear solenoid is stuck, inspect the clutches for wear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure. Thesymptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the l st clutch feed pipe guide in the end cover is scored by the mainshaft, inspect the ball bearing forexcessive movement in the transmission housing. lf oK, replace the end cover as it is dented. The o-rinounder the guide is probably worn.
Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged. lf the 4th feed pipe is danFaged or out of round, replace the right side cover.
Replace the mainshaft if the bushing for the 1st feed pipe is loose or damaged. lf the 1st feed pipe is darn-aged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission inthe wheels rotate in reverse, such as rocking the vehicle in snow.
or E position while
Inspect for damage and wear:
1. Reverse selector gear teeth chamfers.
2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.
4. Differential pinion shaft for wear u nder pin ion gears.
5. Bottom of 3rd clutch for swirl marks.
Replace items 1,2,3 and 4 if worn or damaged. lf transmission makes a clicking, grinding orwhirring noise,also replace mainshaft 4th gear, reverse idler gear. and countershaft 4th gear in addition to 1, 2, 3 or 4.lf differential pinion shaft is worn, overhaul differential assembly, and replace ATF strainer, and thoroughlyclean transmission, flush torque converter, cooler and lines.lf bottom of 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final drivengear.
Be very careful not to damage the torque converter housing when replacing the main ball bearing, you
may also damage the ATF pump when you torque down the main valve body. This will result in ATF pumpseizure if not detected. Use the oroper roors.
Install the main seal flush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out, it will block the fluid return passage and result in damage.
See flushing procedure, page 14-187 and 188.
lf the large clutch piston O-ring is broken, inspect the piston groove for rough machining.
lf the l-2 shift valve is stuck closed, the transmission will not upshift. lf stuck open, the transmission hasno 1st gear.
lf the znd orifice control valve is stuck. inspect the 2nd and 3rd clutch oacks for wear.
lf the 3-4 orifice control valve is stuck, inspect the 3rd and 4th clutch oacks for wear.
lf the clutch pressure control valve is stuck closed, the transmission will not shift out of 1st gear.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
Inspect the frame for collision damage.
14-112
Fluid Level
Changing
NOT€: Keep all foreign particles out of the transmis-sion.
'1.Bring the transmission up to operating temperature(the radiator fan comes on) by driving the vehicle.
Park the vehicle on the level ground, and turn theengine off.
Remove the drain plug. and drain the automatictransmission fluid (ATF).
NOTE: lf a cooler flusher is to be used, see page 14-187 and 14-188.
TRANSMISgION END OOVER
DNAIN PLUG18 x 1.5 mm49 N.m (5.0 kgtm, 36lbf.ftlSEALING WASHERReplace.
Reinstall the drain plug with a new sealing washer,then refill the transmission with the recommended
fluid into the filler hole to the upper mark on thedipstick. Always use Genuine Honda premium
Formula Automatic Transmission Fluid (ATF). Usinga non-Honda ATF can aftect shift quality.
Automatic Transmission Fluid Capacity:
2.7 | |'2.9 US ql,2.a lmp qtl at Ghlnging
5.9 f 16.2 US qt. 5.2 lmp qt) at overhaul
I
14-11A
9. lnstall the new oil seal flush with the transmission
housjng using the special tools as shown
DRIVER077i(} - 0010000
PILOT.26x30mm07JAO - PH80200
DRIVER ATTACHMENT, 68 mm
079i17-6110501
10. lnstall the new oil seal flush with the torque con-
verter housing using the specialtools as shown
DRIVER07749 - 0010000
14-171
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
1.Remove the mainshaft bearing and oil seal using
the special tools as shown.
3/8"16 SLIOE HAMMER
ADJUSTAELE BEARINGPULLER, 25 - ilo mm07736 - A01000a
L
14-172
2. Drive in the new mainshaft bearing until it bottomsin the housing using the special tools as shown.
DRIVER077€ - 0010000
lnstall the new oil seal flush with the housing using
the special tools as shown.
DBIVER07749 - 0o l0(xt0
ATTACHMENT,72x75 mfi07746 - 001 0600
Transmission
1.
lnstallation
Flush the ATF cooler as described on page l4-187
and 14-188.
Install the torque converter assembly securely with
a new O-ring on the mainshaft
STARTER MOTOR
14 mm DOWEL PIN
TOROUE O-RING
CONVERTER Replace
lnstall the starter motor on
housing, then install the two
the torque converter housing.
lil mm DOWEL PIN
the torque converter
14 mm dowsl pins in
MOUNTINGBRACKET
Place the transmission on a jack, and raise it to the
engine assembly level.
Attach the transmission to the engine, then install
two transmission housing mounting bolts and two
rear engine mounting bolts.REAR ENGINEMOUNNNG BOLTS1,1r15mm&| N.m 18.5 kgf m, 61 lbf'ft]
Replace.
64 N.m {6.547 tbf frlWASHER
ENGINE
TRANSMISSION HOUSINGMOUNTING BOLTS12 x 1.25 mm
45 N.m {4.5 kgf.m,
JACK
6. Install the transmission mount bracket.
12 x 1.25 mm6il N.m {6.5 kgf.m, a7 lbf'ft)
12 x 1.25 mm74 N.m (7.5 kgf.m,54 tbt.fr)
TRANSMISSION MOUNT
7.Install the remaining transmission housing mount-
ing bolts and remaining rear engine mounting bolt.
REAR ENGINEMOUNTING BOLT14 x 1.5 mmel N.m (8.5 kgt'm,61 tbl.ft)Replace.
HOUSING
MOUNTING BOLTS12 x 1.25 mmg N m (6.5 kgf m, 'l? lblftl
8. Remove the transmission jack.
(cont'd)
14-183