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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
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I
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6-32 Service
Fuel (Gasoline Engine)
Fuels
in Foreign Countries (Gasoline Engines)
Filling Your Tank (Gasoline Engine)
Filling a Portable Fuel Container
Checking Things Under the Hood
Noise Control System
Engine Oil (Gasoline Engine)
Air Cleaner Filter (Gasoline Engine)
Automatic Transmission Fluid
Manual Transmission Fluid
Hydraulic Clutch
Rear Axle
Four-wheel Drive
Engine Coolant Radiator Pressure Cap (Gasoline Engine)
Thermostat
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6-5
1
6-6 1
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6-65 6-69
6-70
6-70
' 6-76
6-77 6-79 Power
Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Bulb Replacement
Windshield Wiper Blade Replacement
Tires
Appearance Care
Cleaning the Inside
of Your Vehicle
Cleaning the Outside of Your Vehicle
Appearance Care Materials Chart
Vehicle Identification Number (VIN)
Electrical System Replacement
Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
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“VORTEC” 4300,5000,5700 Engine, “VORTEC” 5700 engine shown, locations for other engines similar.
When you lift
up the hood you’ll see:
A. Battery
G. Automatic Transmission L. Clutch Fluid Reservoir
B. Air Cleaner
Dipstick
(If Equipped) (If Equipped)
C. Radiator Cap H. Fan M. Windshield Washer Fluid
D. Coolant Recovery Tank I. Power Steering Fluid Reservoir Reservoir
E. Air Filter Restriction Indicator J. Engine Oil Fill N. FuseRelay Center
F. Engine Oil Dipstick K. Brake Fluid Reservoir
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“VORTEC” 7400 Engine
A. Battery
B. Coolant Recovery Tank
C. Air Cleaner
D. Radiator Cap
E. Air Filter Restriction Indicator
F. Engine Oil Dipstick
G. Automatic Transmission L. Clutch Fluid Reservoir
Dipstick (If Equipped)
(If Equipped)
H. Engine Oil Fill M. Windshield Washer
I. Fan Fluid Reservoir
J. Power Steering Fluid Reservoir N. Fusemelay Center
K. Brake Fluid Reservoir
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Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering fluid
unless you suspect there is
a leak in the system or you hear
an unusual noise.
A fluid loss in this system could indicate
a problem. Have the system inspected and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, wipe the cap and
the top of the reservoir clean, then unscrew the cap and
wipe the dipstick
with a clean rag. Replace the cap and
completely tighten it. Then remove the cap again and
look at the fluid level on the dipstick.
The level should be at the FULL
COLD mark. If
necessary, add only enough fluid
to bring the level up to
the mark.
What to Use
To determine what kind of fluid to use, see
“Recommended Fluids and Lubricants”
in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When YOLI need windshield washer fluid, be sure to read
the manufacturer‘s instructions before use.
If you will be
operating your vehicle
in an area where the temperature
may
fdll below freezing, use a fluid that has sufficient
protection against freezing.
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Fuse/Circuit Breaker Usage
20
21
22
23
24
A
B
PRNDL, Automatic Transmission,
Speedometer, Check Gages
Warning Light
Security/Steering
Not Used
Not Used
Front Axle,
4WD Indicator Lamp,
TP2 Relay (Gasoline Engine)
Power Door Lock, Six-Way Power Seat, Keyless Entry Module
Power Windows
Underhood Fuse/Relay Center
The underhood fusehelay center is located in the rear of
the engine compartment near the brake fluid reservoir.
Move the retainer clips
for the cover to access the
fuse block.
You can remove fuses with a fuse extractor. The fuse
extractor
is mounted to the interior fuse block. TO
remove fuses
if you don’t have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and pull straight out.
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I Short Trip/City Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(I 66 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and ”Periodic
Maintenance Inspections” following.
Footnotes
p The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not
nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed
at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage. transmission shift linkage, transfer case
shift linkage, parking brake cable guides, rear driveline
center splines, front axle propshaft spline and brake
pedal springs. Ball joints and kingpin bushings should
not be lubricated unless their temperature is 10°F
(- 12°C) or higher, or they could be damaged.
+ A good time to check your brakes is during tire
rotation. See ”Brake System Inspection’’ under “Periodic
Maintenance Inspections”
in Part C of this schedule.
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Long TripMighway Maintenance Schedule =- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000
km) should be performed at
the same interval after 150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure
to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage, transmission
shift linkage, transfer case
shift linkage, parking brake cable guides, rear driveline
center splines, front axle propshaft spline and brake
pedal springs. Ball joints and kingpin bushings should
not be lubricated unless their temperature is 10°F
(- 12°C) or higher, or they could be damaged.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections”
in Part C of this schedule.
‘+‘K Drive axle service (see “Recommended Fluids and
Lubricants”
in the Index for proper lubricant to use):
Locking Differential -- Drain fluid and refill at first
engine oil change.
At subsequent oil changes, check
fluid level and add fluid as needed.
0 Standard Differential -- Check fluid level and add
fluid
as needed at every engine oil change.
3500 HD Models with applications requiring
high-speed (above 45 mph or 70 kndh) operation
for
extended periods of time must have the drive axle
fluid changed every 30,000 miles
(50 000 km).
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Part C: Periodic
Maintenance Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your dealer’s service
department or other qualified service center
do these
jobs. Make sure any necessary repairs are completed
at once..
Proper procedures to perform these services may be
found in a service manual. See ”Service and Owner
Publications”
in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect
the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See ”Engine Exhaust” in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts as
needed. Replace any components that have high effort
or excessive wear.
Do not lubricate accelerator and
cruise control cables.
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