Page 1235 of 2627

(17) Connect the engine to body ground straps at
the left side of the cowl.
(18) Install the intake manifold.
(19) Install the engine oil dipstick tube.
(20) Install the power brake booster vacuum hose.
(21) Install the breather hoses.
(22) Install the PCV hose.
(23) Install the fuel rail.
(24) Install the coil over plugs.
(25) Connect the engine wiring harness at the fol-
lowing points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(26) Reinstall the radiator/cooling module assem-
bly.
(27) Connect lower radiator hose.
(28) Connect upper radiator hose.
(29) Connect throttle and speed control cables.
(30) Install the heater hose assembly.
(31) Install coolant recovery bottle.
(32) Install the power steering pump.
(33) Install the generator.
(34) Install the A/C compressor.
(35) Install the drive belt.
(36) Install the fan shroud with the viscous fan
assembly.
(37) Install the radiator core support bracket.
(38) Install the air cleaner assembly.
(39) Refill the engine cooling system.
(40) Recharge the air conditioning.
(41) Install the hood.
(42) Check and fill engine oil.
(43) Connect the battery negative cable.
(44) Start the engine and check for leaks.SPECIFICATIONS
SPECIFICATIONS - 3.7L ENGINE
GENERAL SPECIFICATIONS
DESCRIPTION SPECIFICATION
Type 90É SOHC V6 12 Valve
Number of
Cylinders4
Firing Order 1-6-5-4-3-2
Lead Cylinder No. 1 Left Bank
Compression
Ratio9.1:1
Max. Variation
Between
Cylinders25%
Metric Standard
Displacement 3.7 Liters 226 Cubic
Inches
Bore 93.0 mm 3.66 in.
Stroke 90.8 mm 3.40 in.
Horsepower 210@5200 RPM
Torque 225ft. lbs.@4200 PRM
Compression
Pressure1172-1551 kPa 170-225 psi
CYLINDER BLOCK
DESCRIPTION SPECIFICATION
Metric Standard
Bore Diameter 93.0 .0075
mm3.6619 0.0003
in.
Out of Round
(MAX)0.076 mm 0.003 in.
Taper (MAX) 0.051 mm 0.002 in.
9 - 12 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)
Page 1236 of 2627

PISTONS
DESCRIPTION SPECIFICATION
Metric Standard
Diameter 92.975 mm 3.6605 in.
Weight 367.5 grams 12.96 oz
Ring Groove
Diameter
No. 1 83.73 - 83.13
mm3.296 - 3.273 in
No. 2 82.833 - 83.033
mm3.261 - 3.310 in.
No. 3 83.88 - 84.08
mm3.302 - 3.310 in.
PISTON PINS
DESCRIPTION SPECIFICATION
Metric Standard
Clearance In
Piston0.006 - 0.015
mm0.0002 - 0.0005
in.
Diameter 24.017 - 24.020
mm0.9455 - 0.9456
in.
PISTON RINGS
DESCRIPTION SPECIFICATION
Metric Standard
Ring Gap
To p
Compression
Ring0.20 - 0.36 mm 0.0079 - 0.0142
in.
Second
Compression
Ring0.37 - 0.63 mm 0.0146 - 0.0249
in.
Oil Control
(Steel Rails)0.25 - 0.76 mm 0.0099 - 0.30 in.
Side Clearance
To p
Compression
Ring.051 - .094 mm 0.0020 - 0.0037
in.
Second
Compression
Ring0.040 - 0.080
mm0.0016 - 0.0031
in.
Oil Ring (Steel
Ring).019 - .229 mm .0007 - .0091 in.
DESCRIPTION SPECIFICATION
Metric Standard
Ring Width
To p
Compression
Ring1.472 - 1.490
mm0.057 - 0.058 in.
Second
Compression
Ring1.472 - 1.490
mm0.057 - 0.058 in.
Oil Ring (Steel
Rails)0.445 - 0.470
mm0.017 - 0.018 in.
CONNECTING RODS
DESCRIPTION SPECIFICATION
Metric Standard
Bearing
Clearance0.015 - 0.055
mm0.0006 - 0.0022
in.
Side Clearance 0.10 - 0.35 mm 0.004 - 0.0138
in.
Piston Pin
Clearance.015 - .028 mm 0.0006 - 0.0011
in.
Bearing Bore
Out of Round
(MAX)0.004 mm 0.0002 in.
Total Weight
(Less Bearing)612 grams 21.588 ounces
DRENGINE - 3.7L 9 - 13
ENGINE - 3.7L (Continued)
Page 1237 of 2627

CRANKSHAFT
DESCRIPTION SPECIFICATION
Metric Standard
Main Bearing
Journal
Diameter63.488 - 63.512
mm2.4996 - 2.5005
in.
Bearing
Clearance0.002 - 0.034
mm-
Out of Round
(MAX)0.005 mm 0.0002 in.
Taper (MAX) 0.006 mm 0.0004 in.
End Play 0.052 - 0.282
mm0.0021 - 0.0112
in.
End Play (MAX) 0.282 mm 0.0112 in.
Connecting Rod
Journal
Diameter57.908 - 57.892
mm-
Bearing
Clearance0.015 - 0.055 -
Out of Round
(MAX)0.005 mm 0.0002 in.
Taper (MAX) 0.006 mm 0.0002 in.
CAMSHAFT
DESCRIPTION SPECIFICATION
Metric Standard
Bore Diameter 26.02 - 26.04
mm1.0245 - 1.0252
in.
Bearing Journal
Diameter25.975 - 25.995
mm1.0227 - 1.0235
in.
Bearing
Clearance0.025 - 0.065
mm0.001 - 0.0026
in.
Bearing
Clearance
(MAX)0.065 mm 0.0026 in.
End Play .075 - .200 mm 0.003 - 0.0079
in.
End Play (MAX) .200 mm 0.0079 in.
VALVE TIMING
DESCRIPTION SPECIFICATION
Intake
Opens (ATDC) 0.0É
Closes (ATDC) 236É
Duration 236É
Exhaust
Opens (BTDC) 233É
Closes (ATDC) 17É
Duration 250É
Valve Overlap 17É
VALVES
DESCRIPTION SPECIFICATION
Metric Standard
Face Angle 45É - 45.5É
Head Diameter
Intake 48.52 - 48.78
mm1.9103 - 1.9205
in.
Exhaust 36.87 - 37.13
mm1.4516 - 1.4618
in.
Length (Overall)
Intake 113.45 - 114.21
mm4.4666 - 4.4965
in.
Exhaust 114.92 - 115.68
mm4.5244 - 4.5543
in.
Stem Diameter
Intake 6.931 - 6.957
mm0.2729 - 0.2739
in.
Exhaust 6.902 - 6.928
mm0.2717 - 0.2728
in.
Stem-to-Guide
Clearance
Intake 0.018 - 0.069
mm0.0008 - 0.0028
in.
Exhaust 0.047 - 0.098
mm0.0019 - 0.0039
in.
Max. Allowable
Stem-to-Guide
Clearance
(Rocking Method)
Intake 0.069 mm 0.0028 in.
Exhaust 0.098 mm 0.0039 in.
Valve Lift (Zero
Lash)
Intake 12.00 mm () 0.472 in.
Exhaust 10.90 mm 0.4292 in.
9 - 14 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)
Page 1238 of 2627

VALVE SPRING
DESCRIPTION SPECIFICATION
Metric Standard
Free Length
(Approx)
Intake 48.92 mm 1.9260 in.
Exhaust -
w/damper48.2 mm 1.897 in.
Spring Force
(Valve Closed)
Intake 361.0 - 390.0 N
@ 40.12 mm81.15 - 87.67
lbs. @ 1.5795
in.
Exhaust -
(without
damper)356-394N@
39.12 mm80.031 - 88.57
lbs. @ 1.54 in.
Spring Force
(Valve Open)
Intake 984.0 - 1040.0
N @ 27.12 mm221.2 - 233.8
lbs. @ 1.107 in.
Exhaust -
without damper974-956N@
28.12 mm196.48 - 214.91
lbs. @ 1.107 in.
Number of Coils
Intake 7.30
Exhaust 7.15
Wire Diameter
Intake 4.77 ý 3.80mm 0.1878 ý 0.1496
in.
Exhaust 4.66 ý 3.72mm 0.1843 ý .1464
in.
Installed Height
(Spring Seat to
Bottom of
Retainer)
Nominal
Intake 40.12 mm 1.579 in.
Exhaust -
w/damper40.12 mm 1.579 in.
CYLINDER HEAD
DESCRIPTION SPECIFICATION
Metric Standard
Gasket
Thickness
(Compressed)0.7 mm (0.0276 in.)
Valve Seat
Angle44.5É - 45.0É
Valve Seat
Runout (MAX)0.051 mm 0.002 in.
Valve Seat
Width
Intake 1.75 - 2.36 mm 0.0698 - 0.0928
in.
Exhaust 1.71 - 2.32 mm 0.0673 - 0.0911
in.
Guide Bore
Diameter (Std.)6.975 - 7.00
mm0.2747 - 0.2756
in.
Cylinder Head
Warpage
(Flatness)0.0508 mm 0.002 in.
OIL PUMP
DESCRIPTION SPECIFICATION
Metric Standard
Clearance Over
Rotors/End
Face (MAX)0.095 mm 0.0038 in.
Cover Out - of
-Flat (MAX)0.025 mm 0.001 in.
Inner and Outer
Rotor Thickness12.02 mm 0.4731 in.
Outer Rotor to
pocket
(Diametral)
clearance
(MAX).235 mm .0093 in.
Outer Rotor
Diameter (MIN)85.925 mm 0.400 in.
Tip Clearance
Between Rotors
(MAX)0.150 mm 0.006 in.
DRENGINE - 3.7L 9 - 15
ENGINE - 3.7L (Continued)
Page 1239 of 2627

OIL PRESSURE
SPECIFICATION SPECIFICATION
Metric Standard
At Curb Idle
Speed (MIN)*25 kPa 4 psi
@ 3000 rpm 170 - 758 kPa 25 - 110 psi
* CAUTION: If pressure is zero at curb idle, DO
NOT run engine at 3000 rpm.
TORQUE
DESCRIPTION N´m Ft.
Lbs.In.
Lbs.
Camshaft
Non - Oiled Sprocket Bolt 122 90 -
Bearing Cap Bolts 11 - 100
Counterbalance shaft
retaining bolt28 - 250
Timing Chain Cover-Bolts 58 43 -
Connecting Rod Cap-Bolts 27 20 -
PLUS 90É TURN
Bed Plate-Bolts Refer to Procedure
Crankshaft Damper-Bolt 175 130 -
Cylinder Head-Bolts
M11 Bolts Refer To Procedure
M8 Bolts Refer To Procedure
Cylinder Head Cover-Bolts 12 - 105
Exhaust Manifold-Bolts 25 18 -
Exhaust Manifold Heat
Shield-Nuts8-72
Then loosen 45É
DESCRIPTION N´m Ft.
Lbs.In.
Lbs.
Flexplate-Bolts 95 70 -
Engine Mount Bracket to
Block-Bolts61 45 -
Rear Mount to Transmission-
Bolts46 34 -
Generator Mounting-Bolts
M10 Bolts 54 40 -
M8 Bolts 28 - 250
Intake Manifold-Bolts 12 - 105
Refer to Procedure
for Tightening
Sequence
Oil Pan-Bolts 15 - 130
Oil Pan-Drain Plug 34 25 -
Oil Pump-Bolts 28 - 250
Oil Pump Cover-Bolts 12 - 105
Oil Pickup Tube-Bolt and Nut 28 - 250
Oil Dipstick Tube to Engine
Block-Bolt15 - 130
Oil Fill Tube-Bolts 12 - 105
Timing Chain Guide-Bolts 28 - 250
Timing Chain Tensioner Arm 28 - 250
Hydraulic Tensioner-Bolts 28 - 250
Timing Chain Primary
Tensioner-Bolts28 - 250
Timing Drive Idler Sprocket-
Bolt34 25 -
Thermostat Housing-Bolts 12 - 105
Water Pump-Bolts 58 43 -
9 - 16 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)
Page 1240 of 2627
SPECIAL TOOLS
Spanner Wrench 6958
Adapter Pins 8346
Front Crankshaft Seal Remover 8511
Front Crankshaft Seal Installer 8348
Handle C-4171
Rear Crankshaft Seal Installer 8349
Rear Crankshaft Seal Remover 8506
Connecting Rod Guides 8507
DRENGINE - 3.7L 9 - 17
ENGINE - 3.7L (Continued)
Page 1241 of 2627
Crankshaft Damper Installer 8512
Puller 1026
Crankshaft Damper Removal Insert 8513
Chain Tensioner Wedge 8379
Chain Tensioner Pins 8514
VALVE SPRING COMPRESSOR 8426
ENGINE LIFTING FIXTURE 8427
CAMSHAFT HOLDER 8428
9 - 18 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)
Page 1242 of 2627
HOLDER SECONDARY CAMSHAFT CHAIN 8429
Remover, Rocker Arm 8516
Idler Shaft Remover 8517
Valve Spring Compressor Adapters 8519
INSTALLER - REMOVER - COUNTER BALANCE
SHAFT 8641
Valve Spring Tester C-647
Dial Indicator C-3339
Valve Spring Compressor C-3422-B
DRENGINE - 3.7L 9 - 19
ENGINE - 3.7L (Continued)