1998 DODGE RAM 1500 Y case

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Page 1758 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual GEAR CASE
(1) Remove countershaft front bearing cap with
hammer (Fig. 40).
(2) Remove countershaft front bearing cup with
Remover 6454 and Handle C-4171 (Fig. 41).(3) Remove roll pin that secures shif

Page 1765 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (28) Remove reverse clutch gear (Fig. 62).
(29) Remove first gear from bearing and mainshaft
(Fig. 63).
(30) Remove first gear bearing from mainshaft
(Fig. 64).
CLEANING
Clean the gears, shafts, shift

Page 1766 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual the alignment dowels in the case top surface and in
the housing/adapter are tight and in good condition.
Replace the gear case or housing/adapter if cracked
or broken.
ASSEMBLY
NOTE: Gaskets are not u

Page 1767 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (8) Install reverse idler gear in case (Fig. 68).
(9) Install idler gear rear thrust washer between
idler gear and case boss (Fig. 68).
(10) Align idler gear bearings and thrust washers
with a drift.

Page 1768 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (14) Remove wood block from under countershaft
and lower countershaft front bearing into front bear-
ing cup.
(15) Lubricate countershaft rear bearing cup and
cone with petroleum jelly.
(16) Install c

Page 1769 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (4) Remove countershaft rear bearing plate.
(5) Install a end play shim that will provide mini-
mum countershaft end play. Position shim on rear
bearing cup (Fig. 76).
(6) Install countershaft rear be

Page 1770 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (2) Install first gear clutch cone on mainshaft 1-2
synchro hub with recessed side of cone facing front
(Fig. 79). Verify cone is seated against snap ring on
hub.
(3) Install snap ring on mainshaft 1-

Page 1774 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (20) Install synchro stop ring on third gear (Fig.
96). Verify stop ring is seated on cone taper.
(21) If 3-4 synchro was disassembled for service,
reassemble synchro components as follows:
(a) Align