1998 DODGE RAM 1500 Head bolt

ENGINE TO HEAT SHIELD - 3.7L ENGINE
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the attaching bolts from the cylinder
heads (Fig. 11).
(3) Remove nut from heat shield and remove strap
(Fig. 12).
ENGINE TO HEAT SHIELD - 4.7L AND 5.7L ENGINE
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the attaching bolts from the cylinder
heads (Fig. 13).
(3) Remove nut from heat shield and remove strap
(Fig. 12).
INSTALLATION
BED TO CAB
(1) Install the ground strap and retaining bolts.
Tighten to 5 N´m (45 in. lbs.).
(2) Connect the battery negative cable.
ENGINE TO HEAT SHIELD
(1) Install the retaining nut and ground strap to
the plenum. Tighten to 8 N´m (70 in. lbs.).
(2) Install the retaining bolt and ground strap to
the engine cylinder heads. Tighten to 12 N´m (106 in.
lbs.).
(3) Connect the battery negative cable.
REMOTE SWITCHES
DESCRIPTION
A remote radio control switch option is available on
some models. Two rocker-type switches are mounted
on the back (instrument panel side) of the steering
wheel spokes (Fig. 14). The switch on the left spoke
is the seek switch and has seek up, seek down, and
preset station advance functions. The switch on the
right spoke is the volume control switch and has vol-
ume up, and volume down functions. The switch on
the right spoke also includes a ªmodeº control that
allows the driver to sequentially select AM radio, FM
radio, cassette player, CD player or CD changer (if
equipped).
Fig. 11 ENGINE GROUND STRAP - 3.7L
1 - GROUND STRAP
2 - MOUNTING BOLTS
Fig. 12 GROUND STRAP TO HEAT SHIELD
1 - STUD
2 - GROUND STRAP
3 - NUT
Fig. 13 ENGINE GROUND STRAP - 4.7L AND 5.7L
1 - GROUND STRAP
2 - MOUNTING BOLTS
8A - 10 AUDIO/VIDEODR
RADIO NOISE SUPPRESSION GROUND STRAP (Continued)

NOTE: ECM Inputs:
²Accelerator Pedal Position Sensor (APPS) Volts
²APPS1 Signal Ð For off engine APPS
²APPS2 Signal Ð For off engine APPS
²APPS idle validation switches #1 and #2
²Battery Temperature
²Battery voltage
²Camshaft Position Sensor (CMP)
²CCD bus (+) circuits
²CCD bus (-) circuits
²Crankshaft Position Sensor (CKP)
²Data link connection for DRB scan tool
²Engine Coolant Temperature (ECT) sensor
²Fuel pressure sensor
²Fan speed (engine cooling fan)
²Ground circuits
²Inlet air temperature sensor/pressure sensor
²Intake air temperature sensor/MAP sensor
²Oil Pressure switch
²Power ground
²Sensor return
²Signal ground
²Water-In-Fuel (WIF) sensor
NOTE: ECM Outputs:
After inputs are received by the ECM, certain sen-
sors, switches and components are controlled or reg-
ulated by the ECM. These are consideredECM
Outputs.These outputs are for:
²CCD bus (+) circuits
²CCD bus (-) circuits
²CKP and APPS outputs to the PCM
²Data link connection for DRB scan tool
²Fan Clutch PWM
²Five volt sensor supply
²Fuel Control Actuator
²Fuel transfer (lift) pump
²Intake manifold air heater relays #1 and #2 con-
trol circuits
²Malfunction indicator lamp (Check engine lamp)
(databus)
²Oil Pressure Swith/warning lamp (databus)
²Wait-to-start warning lamp (databus)
²Water-In-Fuel (WIF) warning lamp (databus)
REMOVAL
The engine control module (ECM) is bolted to a
support bracket near the fuel filter. The support
bracket mounts to the block with four capscrews and
vibration isolators. A ground wire is fastened to the
bracket. The other end of the wire is fastened to the
engine block.
(1) Record any Diagnostic Trouble Codes (DTC's)
found in the ECM.To avoid possible voltage spike damage to the
ECM, ignition key must be off, and both negative
battery cables must be disconnected before unplug-
ging ECM connectors.
(2) Disconnect both negative battery cables at both
batteries.
(3) Remove the 50±way and 60±way connector
bolts at the ECM. Note: The connector bolt is a
female allen head. As bolt is being removed, very
carefully remove connectors from the ECM.
(4) Remove five ECM mounting bolts and remove
ECM from the vehicle (Fig. 2).
INSTALLATION
Do not apply paint to ECM or a poor ground will
result.
(1) Position the ECM to the ECM support bracket
and install the five mounting bolts. Tighten the bolts
to 24 N´m (18 ft. lbs.).
(2) Check pin connectors in ECM, 50±way and
60±way connectors for corrosion or damage. Repair
as necessary.
(3) Clean pins in the 50±way and 60±way electri-
cal connectors with a electrical contact cleaner.
(4) Install the 50±way and 60±way connectors to
ECM. Tighten connector bolts to 3 N´m (27 in. lbs.).
(5) Reconnect both negative battery cables.
(6) Use DRBIIItscan tool to erase any stored com-
panion DTC's from ECM.
Fig. 2 Diesel ECM
1 - ENGINE CONTROL MODULE (ECM)
2 - ECM MOUNTING BOLT
3 - 50-WAY CONNECTOR
4 - SUPPORT PLATE
5 - 60-WAY CONNECTOR
8E - 4 ELECTRONIC CONTROL MODULESDR
ENGINE CONTROL MODULE (Continued)

IGNITION CONTROL
TABLE OF CONTENTS
page page
IGNITION CONTROL
DESCRIPTION..........................1
SPECIFICATIONS
SPECIFICATIONS - TORQUE - IGNITION....3
ENGINE FIRING ORDER - 3.7L V-6.........4
ENGINE FIRING ORDER ± 4.7L V-8........4
FIRING ORDER / CABLE ROUTING ± 5.7L
V-8 ENGINE...........................4
SPARK PLUG CABLE RESISTANCE........4
SPARK PLUGS........................4
IGNITION COIL RESISTANCE - 3.7L V-6.....5
IGNITION COIL RESISTANCE - 4.7L V-8.....5
IGNITION COIL RESISTANCE - 5.7L V-8.....5
IGNITION TIMING......................5
AUTOMATIC SHUT DOWN RELAY
DESCRIPTION - PCM OUTPUT.............5
OPERATION
OPERATION - PCM OUTPUT.............5
OPERATION - ASD SENSE - PCM INPUT....5
DIAGNOSIS AND TESTING - ASD AND FUEL
PUMP RELAYS........................5
REMOVAL.............................6
INSTALLATION..........................6
CAMSHAFT POSITION SENSOR
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................9
INSTALLATION.........................10IGNITION COIL
DESCRIPTION.........................11
OPERATION...........................12
REMOVAL.............................13
INSTALLATION.........................14
KNOCK SENSOR
DESCRIPTION.........................14
OPERATION...........................14
REMOVAL.............................15
INSTALLATION.........................15
SPARK PLUG
DESCRIPTION.........................17
DIAGNOSIS AND TESTING - SPARK PLUG
CONDITIONS.........................17
REMOVAL.............................19
CLEANING
CLEANING AND ADJUSTMENT...........20
INSTALLATION.........................20
IGNITION COIL CAPACITOR
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................21
INSTALLATION.........................21
SPARK PLUG CABLE
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................22
INSTALLATION.........................22
IGNITION CONTROL
DESCRIPTION
The ignition system is controlled by the Powertrain
Control Module (PCM) on all engines.
3.7L V-6 ENGINE
The 3.7L V-6 engine uses a separate ignition coil
for each cylinder. The one-piece coil bolts directly to
the cylinder head. Rubber boots seal the secondary
terminal ends of the coils to the top of all 6 spark
plugs. A separate electrical connector is used for each
coil.
Because of coil design, spark plug cables (second-
ary cables) are not used. A distributor is not used
with the 3.7L engine.
Two knock sensors (one for each cylinder bank) are
used to help control spark knock.The Auto Shutdown (ASD) relay provides battery
voltage to each ignition coil.
The ignition system consists of:
²6 Spark Plugs
²6 Separate Ignition Coils
²2 Knock Sensors
²Powertrain Control Module (PCM)
²Also to be considered part of the ignition system
are certain inputs from the Crankshaft Position,
Camshaft Position, Throttle Position, 2 knock and
MAP Sensors
4.7L V-8 ENGINE
The 4.7L V-8 engine uses a separate ignition coil
for each cylinder. The one-piece coil bolts directly to
the cylinder head. Rubber boots seal the secondary
terminal ends of the coils to the top of all 8 spark
plugs. A separate electrical connector is used for each
coil.
DRIGNITION CONTROL 8I - 1

Because of coil design, spark plug cables (second-
ary cables) are not used. A distributor is not used
with the 4.7L engine.
Two knock sensors (one for each cylinder bank) are
used to help control spark knock.
The Auto Shutdown (ASD) relay provides battery
voltage to each ignition coil.
The ignition system consists of:
²8 Spark Plugs
²8 Separate Ignition Coils
²2 Knock Sensors
²Powertrain Control Module (PCM)
²Also to be considered part of the ignition system
are certain inputs from the Crankshaft Position,
Camshaft Position, Throttle Position, 2 knock and
MAP Sensors
5.7L V-8 ENGINE
For additional information, also refer to Igni-
tion Coil Description and Operation.
The 5.7L V-8 engine is equipped with 16 spark
plugs. Two plugs are used for each cylinder. The 5.7L
is also equipped with 8 separate and independent
ignition coils. The one-piece coil bolts directly to the
cylinder head cover and attaches the coils secondary
output terminal directly to a spark plug using a rub-
ber boot seal. Each coil is also equipped with a sec-
ond output terminal. This second terminal connects a
conventional spark plug cable directly to a spark
plug on the opposite cylinder bank. A separate pri-
mary electrical connector is used for each coil.
Eight conventional spark plug cables are used with
the 5.7L. These cables connect a coil on one cylinder
bank, directly to a spark plug on the opposite cylin-
der bank. The cables are placed and routed in a spe-
cial plastic loom to keep them separated. This loom is
clipped to the intake manifold. To prevent a miss-
match of cables, a corresponding spark plug / coil
number is displayed on each plug cable: 1/6, 2/3, 4/7
and 5/8. These numbers can also be found on the top
of the intake manifold to the right of the throttle
body (Fig. 1).Two knock sensors (one for each cylinder bank) are
used to help control spark knock.
The 5.7L engine will not use a conventional distrib-
utor.
The ignition system consists of:
²16 Spark Plugs (2 per cylinder)
²8 Separate, Dual-Secondary Output, Ignition
Coils
²2 Knock Sensors
²8 Secondary Ignition Cables
²Powertrain Control Module (PCM)
²Also to be considered part of the ignition system
are certain inputs from the Crankshaft Position,
Camshaft Position, Throttle Position, 2 knock and
MAP Sensors
Fig. 1 FIRING ORDER / CABLE ROUTING - 5.7L V-8
ENGINE
1 - TOP OF INTAKE MANIFOLD
2 - CYLINDER FIRING ORDER (IGNITION COIL NUMBER)
3 - CORRESPONDING SPARK PLUG NUMBER
8I - 2 IGNITION CONTROLDR
IGNITION CONTROL (Continued)

CAMSHAFT POSITION SENSOR
DESCRIPTION
3.7L V-6
The Camshaft Position Sensor (CMP) on the 3.7L
6-cylinder engine is bolted to the right-front side of
the right cylinder head.
4.7L V-8
The Camshaft Position Sensor (CMP) on the 4.7L
V-8 engine is bolted to the right-front side of the
right cylinder head.
5.7L V-8
The Camshaft Position Sensor (CMP) on the 5.7L
V-8 engine is located below the generator on the tim-
ing chain / case cover on the right/front side of
engine.
5.9L Diesel
The Camshaft Position Sensor (CMP) on the 5.9L
diesel engine is located below the fuel injection
pump. It is bolted to the back of the timing gear
cover.
OPERATION
3.7L V-6
The Camshaft Position Sensor (CMP) sensor on the
3.7L V-6 engine contains a hall effect device referred
to as a sync signal generator. A rotating target wheel
(tonewheel) for the CMP is located at the front of the
camshaft for the right cylinder head (Fig. 6). This
sync signal generator detects notches located on a
tonewheel. As the tonewheel rotates, the notches
pass through the sync signal generator. The signal
from the CMP sensor is used in conjunction with the
Crankshaft Position Sensor (CKP) to differentiate
between fuel injection and spark events. It is also
used to synchronize the fuel injectors with their
respective cylinders.
When the leading edge of the tonewheel notch
enters the tip of the CMP, the interruption of mag-
netic field causes the voltage to switch high, result-
ing in a sync signal of approximately 5 volts.
When the trailing edge of the tonewheel notch
leaves then tip of the CMP, the change of the mag-
netic field causes the sync signal voltage to switch
low to 0 volts.
4.7L V-8
The CMP sensor on the 4.7L engine contains a hall
effect device called a sync signal generator to gener-
ate a fuel sync signal. This sync signal generator
detects notches located on a tonewheel. The tone-wheel is located at the front of the camshaft for the
right cylinder head (Fig. 7). As the tonewheel rotates,
the notches pass through the sync signal generator.
The pattern of the notches (viewed counter-clockwise
from front of engine) is: 1 notch, 2 notches, 3 notches,
3 notches, 2 notches 1 notch, 3 notches and 1 notch.
The signal from the CMP sensor is used in conjunc-
tion with the crankshaft position sensor to differenti-
ate between fuel injection and spark events. It is also
used to synchronize the fuel injectors with their
respective cylinders.
5.7L V-8
The CMP sensor is used in conjunction with the
crankshaft position sensor to differentiate between
fuel injection and spark events. It is also used to syn-
chronize the fuel injectors with their respective cylin-
ders. The sensor generates electrical pulses. These
pulses (signals) are sent to the Powertrain Control
Module (PCM). The PCM will then determine crank-
shaft position from both the camshaft position sensor
and crankshaft position sensor.
The tonewheel is located at the front of the cam-
shaft (Fig. 8). As the tonewheel rotates, notches (Fig.
8) pass through the sync signal generator.
When the cam gear is rotating, the sensor will
detect the notches. Input voltage from the sensor to
the PCM will then switch from a low (approximately
0.3 volts) to a high (approximately 5 volts). When the
sensor detects a notch has passed, the input voltage
switches back low to approximately 0.3 volts.
Fig. 6 CMP OPERATION- 3.7L V-6
1 - NOTCHES
2 - RIGHT CYLINDER HEAD
3 - CMP
4 - TONEWHEEL (TARGET WHEEL)
DRIGNITION CONTROL 8I - 7

5.9L Diesel
The Camshaft Position Sensor (CMP) contains a
hall effect device. A rotating target wheel (tonewheel)
for the CMP is located on the front timing gear. This
hall effect device detects notches located on the tone-
wheel. As the tonewheel rotates, the notches pass the
tip of the CMP.
When the leading edge of the tonewheel notch
passes the tip of the CMP, the following occurs: The
interruption of magnetic field causes the voltage to
switch high resulting in a signal of approximately 5
volts.
When the trailing edge of the tonewheel notch
passes the tip of the CMP, the following occurs: The
change of the magnetic field causes the signal voltage
to switch low to 0 volts.
The CMP (Fig. 9) provides a signal to the Engine
Control Module (ECM) at all times when the engine
is running. The ECM uses the CMP information pri-
marily on engine start-up. Once the engine is run-
ning, the ECM uses the CMP as a backup sensor for
engine speed. The Crankshaft Position Sensor (CKP)
is the primary engine speed indicator for the engine
after the engine is running.
Fig. 7 CMP AND TONEWHEEL OPERATION - 4.7L
V-8
1 - NOTCHES
2 - RIGHT CYLINDER HEAD
3 - CAMSHAFT POSITION SENSOR
4 - TONEWHEEL
Fig. 8 CMP OPERATION - 5.7L ENGINE
1 - TIMING CHAIN COVER
2 - TONEWHEEL
3 - NOTCHES
Fig. 9 5.9L DIESEL CMP
1 - CMP
2 - FUEL INJECTION PUMP (BOTTOM)
3 - ELECTRONIC CONTROL MODULE (ECM)
4 - ECM ELEC. CONNECTOR
5 - CMP ELEC. CONNECTOR
6 - CMP MOUNTING BOLT
7 - BACK OF TIMING GEAR COVER
8I - 8 IGNITION CONTROLDR
CAMSHAFT POSITION SENSOR (Continued)

REMOVAL
3.7L V-6
The Camshaft Position Sensor (CMP) on the 3.7L
V-6 engine is bolted to the front/top of the right cyl-
inder head (Fig. 10).
(1) Disconnect electrical connector at CMP sensor.
(2) Remove sensor mounting bolt (Fig. 10).
(3) Carefully twist sensor from cylinder head.
(4) Check condition of sensor o-ring.
4.7L V-8
The Camshaft Position Sensor (CMP) on the 4.7L
V±8 engine is bolted to the front/top of the right cyl-
inder head (Fig. 11).
(1) Raise and support vehicle.
(2) Disconnect electrical connector at CMP sensor
(Fig. 11).
(3) Remove sensor mounting bolt (Fig. 11).
(4) Carefully twist sensor from cylinder head.
(5) Check condition of sensor o-ring.
5.7L V-8
The Camshaft Position Sensor (CMP) on the 5.7L
V-8 engine is located on right side of timing chain
cover below generator (Fig. 12).
(1) Disconnect electrical connector at CMP sensor.
(2) Remove sensor mounting bolt (Fig. 13).
(3) Carefully twist sensor from cylinder head.
(4) Check condition of sensor o-ring.
Fig. 10 CMP LOCATION - 3.7L
1 - RIGHT/FRONT OF RIGHT CYLINDER HEAD
2 - CMP MOUNTING BOLT
3 - CMP LOCATION
Fig. 11 CMP LOCATION - 4.7L
1 - RIGHT CYLINDER HEAD
2 - CAMSHAFT POSITION SENSOR
3 - MOUNTING BOLT
4 - ELEC. CONNECTOR
Fig. 12 CMP LOCATION ± 5.7L
1 - GENERATOR
2 - CMP LOCATION
3 - ELECTRICAL CONNECTOR
DRIGNITION CONTROL 8I - 9
CAMSHAFT POSITION SENSOR (Continued)

5.9L Diesel
The Camshaft Position Sensor (CMP) on the 5.9L
diesel engine is located below the fuel injection
pump. It is bolted to the back of the timing gear
cover (Fig. 14).
(1) Disconnect electrical connector at CMP sensor
(Fig. 14).
(2) Remove sensor mounting bolt.
(3) Carefully twist sensor from timing gear cover.
(4) Check condition of sensor o-ring.
INSTALLATION
3.7L V-6
The Camshaft Position Sensor (CMP) on the 3.7L
V-6 engine is bolted to the front/top of the right cyl-
inder head (Fig. 10).
(1) Clean out machined hole in cylinder head.
(2) Apply a small amount of engine oil to sensor
o-ring.
(3) Install sensor into cylinder head with a slight
rocking and twisting action.
CAUTION: Before tightening sensor mounting bolt,
be sure sensor is completely flush to cylinder head.
If sensor is not flush, damage to sensor mounting
tang may result.
(4) Install mounting bolt and tighten. Refer to
torque specifications.(5) Connect electrical connector to sensor.
4.7L V-8
The Camshaft Position Sensor (CMP) on the 4.7L
V-8 engine is bolted to the front/top of the right cyl-
inder head (Fig. 11).
(1) Clean out machined hole in cylinder head.
(2) Apply a small amount of engine oil to sensor
o-ring.
(3) Install sensor into cylinder head with a slight
rocking action. Do not twist sensor into position as
damage to o-ring may result.
CAUTION: Before tightening sensor mounting bolt,
be sure sensor is completely flush to cylinder head.
If sensor is not flush, damage to sensor mounting
tang may result.
(4) Install mounting bolt and tighten. Refer to
Torque Specifications.
(5) Connect electrical connector to sensor.
5.7L V-8
The Camshaft Position Sensor (CMP) on the 5.7L
V-8 engine is bolted to the right / front side of the
timing chain cover (Fig. 12) or (Fig. 13).
(1) Clean out machined hole in cylinder head.
Fig. 13 CMP REMOVAL / INSTALLATION ± 5.7L V-8
1 - TIMING CHAIN COVER (RIGHT/FRONT)
2 - CMP SENSOR
3 - MOUNTING BOLT
Fig. 14 5.9L DIESEL CMP
1 - CMP
2 - FUEL INJECTION PUMP (BOTTOM)
3 - ELECTRONIC CONTROL MODULE (ECM)
4 - ECM ELEC. CONNECTOR
5 - CMP ELEC. CONNECTOR
6 - CMP MOUNTING BOLT
7 - BACK OF TIMING GEAR COVER
8I - 10 IGNITION CONTROLDR
CAMSHAFT POSITION SENSOR (Continued)