DEFROSTER DUCT
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) Remove the instrument panel from the vehicle
(Refer to 23 - BODY/INSTRUMENT PANEL/IN-
STRUMENT PANEL ASSEMBLY - REMOVAL).
(2) Disconnect the wire harness connector from the
center radio speaker (Fig. 7).
(3) Position the speaker wire harness connector
out of the way.
(4) Remove the screw that secures the defroster
duct adapter to the instrument panel support.
(5) Remove the defroster duct adapter from the
defroster duct.
(6) Remove the six screws that secure the
defroster duct to the instrument panel.
(7) Remove the defroster duct from the instrument
panel.
INSTALLATION
(1) Install the defroster duct into the instrument
panel.
(2) Install the six screws that secure the defroster
duct to the instrument panel. Tighten the screws to
2.2 N´m (20 in.lbs.).
(3) Install the defroster duct adapter onto the
defroster duct.
(4) Install the screw that secures the defroster
duct adapter to the instrument panel support.
Tighten the screw to 2.2 N´m (20 in.lbs.).
(5) Connect the wire harness connector to the cen-
ter radio speaker.
(6) Install the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
Fig. 6 HVAC Housing - Dual Zone Shown, Single
Zone Typical
1 - NUT
2 - PASSENGER BLEND DOOR ACTUATOR
3 - NUT
4 - INLET BAFFLE
5 - RECIRCULATION DOOR ACTUATOR
6 - RECIRCULATION DOOR
7 - DRIVER SIDE BLEND DOOR ACTUATOR
8 - HVAC HOUSING
9 - BOLT
10 - DEFROSTER DOOR ACTUATOR
11 - MODE DOOR ACTUATOR
24 - 32 DISTRIBUTIONDR
DEFROST DOOR (Continued)
INSTALLATION
(1) Install the floor distribution duct onto the bot-
tom of the HVAC housing.
(2) Install the five screws that secure the floor dis-
tribution duct to the HVAC housing. Tighten the
screws to 2.2 N´m (20 in. lbs.).
(3) Install the HVAC housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - INSTALLATION).
HVAC HOUSING
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: The HVAC housing must be removed from
the vehicle and the two halves of the housing sep-
arated for service access of the heater core, evap-
orator coil, defrost door, blend door(s) and the
recirculation door.
(1) Disconnect and isolate the battery negative
cable.
(2) Drain the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE).
(3) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - STANDARD PROCEDURE -
REFRIGERANT RECOVERY).
(4) Disconnect the liquid refrigerant line fitting
from the evaporator inlet tube (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/REFRIG-
ERANT LINE COUPLER - REMOVAL). Discard the
O-ring seal and install plugs in, or tape over the
opened liquid refrigerant line fitting and evaporator
inlet tube.
(5) Remove the accumulator (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/ACCU-
MULATOR - REMOVAL). Discard the O-ring seals
and install plugs in, or tape over the opened refrig-
erant line fittings and evaporator outlet tube.(6) Disconnect the heater hoses from the heater
core tubes. Install plugs in, or tape over the opened
heater core tubes.
(7) Remove the powertrain control module (PCM)
from the engine compartment to gain access to the
HVAC housing retaining nuts (Refer to 8 - ELECTRI-
CAL/ELECTRONIC CONTROL MODULES/POWER-
TRAIN CONTROL MODULE - REMOVAL).
(8) Remove the two nuts from the HVAC housing
mounting studs in the engine compartment.
(9) Remove the instrument panel from the vehicle
(Refer to 23 - BODY/INSTRUMENT PANEL -
REMOVAL).
(10) Remove the bolt that secures the HVAC hous-
ing to the floor bracket located in the center of the
vehicle (Fig. 9).
(11) Remove the two nuts from the HVAC housing
mounting studs in the passenger compartment.
(12) Remove the HVAC housing from inside the
vehicle. Take care not to allow any remaining coolant
to drain onto the vehicles interior.
Fig. 9 HVAC Housing - Dual Zone Shown, Single
Zone Typical
1 - NUT
2 - PASSENGER BLEND DOOR ACTUATOR
3 - NUT
4 - INLET BAFFLE
5 - RECIRCULATION DOOR ACTUATOR
6 - RECIRCULATION DOOR
7 - DRIVER SIDE BLEND DOOR ACTUATOR
8 - HVAC HOUSING
9 - BOLT
10 - DEFROSTER DOOR ACTUATOR
11 - MODE DOOR ACTUATOR
24 - 34 DISTRIBUTIONDR
FLOOR DISTRIBUTION DUCT (Continued)
DISASSEMBLY
(1) Remove the HVAC housing from the vehicle
and place it on the workbench (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - REMOVAL).
(2) Disconnect the electrical connectors from the
blower motor, blower motor resistor block, evaporator
temperature sensor and each actuator (Fig. 10).
(3) Remove the HVAC wiring harness from the
HVAC housing.
(4) If necessary, remove the blower motor from
the HVAC housing (Refer to 24 - HEATING & AIR
CONDITIONING/DISTRIBUTION/BLOWER
MOTOR - REMOVAL).
(5) If necessary, remove the blower motor resistor
block from the HVAC housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/BLOWER
MOTOR RESISTOR BLOCK - REMOVAL).
(6) Carefully remove the foam seals from the
heater core and evaporator coil tube mounting flange
of the HVAC housing. If the either seal is deformed
or damaged, it must be replaced.
(7) Remove the screws that secure the heater core
in the HVAC housing and carefully remove the
heater core from the housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/HEATER
CORE - REMOVAL).(8) Use a screwdriver to pry off the four snap clips
that help secure the upper and lower HVAC housing
halves together.
(9) Remove the screws that secure the upper and
lower HVAC housing halves to each other and those
that secure the recirculation housing to the upper
HVAC housing.
(10) Carefully separate the recirculation housing
and the upper HVAC housing from the lower hous-
ing.
ASSEMBLY
(1) Position the upper HVAC housing to the lower
housing. During assembly, be certain of the following:
(a) That each of the door pivot shaft ends are
properly engaged in there pivot holes.
(b) That the evaporator drain opening is clean
and the drain foam seal is properly installed.
(2) Install the screws and snap clips that secure
the upper and lower HVAC housing halves to each
other and those that secure the recirculation housing
to the upper HVAC housing. Tighten the screws to
2.2 N´m (20 in. lbs.).
(3) Install the foam seals on the heater core and
evaporator coil tubes.
(4) If removed, install the blower motor resistor
block (Refer to 24 - HEATING & AIR CONDITION-
Fig. 10 HVAC Housing - Disassembled
1 - RECIRCULATION HOUSING
2 - RECIRC DOOR ACTUATOR
3 - DRIVER SIDE BLEND DOOR ACTUATOR
4 - FLOOR DISTRIBUTION DUCT
5 - DEFROST DOOR ACTUATOR
6 - PANEL DOOR ACTUATOR
7 - UPPER HVAC HOUSING
8 - PASSENGER SIDE BLEND DOOR ACTUATOR9 - HEATER CORE
10 - LOWER HVAC HOUSING
11 - HVAC WIRE HARNESS
12 - DRAIN FOAM SEAL
13 - BLOWER MOTOR
14 - EVAPORATOR FOAM SEAL
15 - EVAPORATOR
16 - HEATER CORE FOAM SEAL
DRDISTRIBUTION 24 - 35
HVAC HOUSING (Continued)
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - REMOVAL).
(2) Disassemble the HVAC housing to access the
A/C evaporator (Refer to 24 - HEATING & AIR CON-
DITIONING/DISTRIBUTION/HVAC HOUSING -
DISASSEMBLY).
(3) Remove the evaporator temperature sensor
probe from the A/C evaporator.
(4) Lift the A/C evaporator out of the HVAC hous-
ing (Fig. 19).
INSTALLATION
NOTE: If the A/C evaporator is being replaced, add
60 milliliters (2 fluid ounces) of refrigerant oil to the
refrigerant system. Use only refrigerant oil of the
type recommended for the compressor in the vehi-
cle.
(1) Install the A/C evaporator into the HVAC hous-
ing. Make sure that the evaporator drain is clean
and unrestricted and that the evaporator deflector
shield is installed.
(2) Install the evaporator temperature sensor
probe into the A/C evaporator.
(3) Assemble the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY).
(4) Install the HVAC housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - INSTALLATION).
A/C ORIFICE TUBE
DESCRIPTION
The fixed A/C orifice tube (Fig. 20) is installed in
the liquid line between the outlet of the condenser
and the inlet of the evaporator. The A/C orifice tube
is only serviced as an part of the liquid line.
OPERATION
The fixed A/C orifice tube is used to meter the flow
of liquid refrigerant into the evaporator coil. The
high-pressure liquid refrigerant from the condenser
expands into a low-pressure liquid as it passes
through the metering orifice and diffuser screen of
the A/C orifice tube.
The A/C orifice tube is not serviceable. The A/C ori-
fice tube cannot be repaired and, if faulty or plugged,
it must be replaced as part of the liquid line.
Fig. 19 A/C Evaporator - Typical
1 - PASSENGER SIDE BLEND DOOR LEVER
2 - PASSENGER SIDE BLEND DOOR
3 - EVAPORATOR TEMPERATURE SENSOR WIRE
4 - HVAC HOUSING
5 - A/C EVAPORATOR
6 - EVAPORATOR TEMPERATURE SENSOR PROBE
7 - DRIVER SIDE BLEND DOOR
8 - DRIVER SIDE BLEND DOOR LEVER
Fig. 20 Fixed A/C Orifice Tube - Typical
1 - DIFFUSER SCREEN
2 - O-RING SEALS
3 - INLET FILTER SCREEN
4 - ORIFICE
24 - 60 PLUMBINGDR
A/C EVAPORATOR (Continued)
INDEX
ABS - DESCRIPTION, BRAKES...........5-45
ABS - OPERATION, BRAKES.............5-45
ABS BRAKE BLEEDING - STANDARD
PROCEDURE.........................5-46
ABS INDICATOR - DESCRIPTION.........8J-17
ABS INDICATOR - OPERATION..........8J-17
A/C COMPRESSOR - DESCRIPTION......24-48
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-49
A/C COMPRESSOR - OPERATION........24-48
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-10
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-10
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-14
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-14
A/C COMPRESSOR CLUTCH/COIL -
DESCRIPTION........................24-9
A/C COMPRESSOR CLUTCH/COIL -
INSPECTION........................24-11
A/C COMPRESSOR CLUTCH/COIL -
INSTALLATION.......................24-12
A/C COMPRESSOR CLUTCH/COIL -
OPERATION..........................24-9
A/C COMPRESSOR CLUTCH/COIL -
REMOVAL..........................24-10
A/C CONDENSER - DESCRIPTION........24-52
A/C CONDENSER - OPERATION..........24-52
A/C DISCHARGE LINE - DESCRIPTION....24-56
A/C EVAPORATOR - DESCRIPTION.......24-59
A/C EVAPORATOR - INSTALLATION......24-60
A/C EVAPORATOR - OPERATION.........24-59
A/C EVAPORATOR - REMOVAL..........24-60
A/C HEATER CONTROL - DESCRIPTION . . . 24-14
A/C HEATER CONTROL - INSTALLATION . . . 24-15
A/C HEATER CONTROL - REMOVAL......24-15
A/C ORIFICE TUBE - DESCRIPTION.......24-60
A/C ORIFICE TUBE - DIAGNOSIS AND
TESTING...........................24-61
A/C ORIFICE TUBE - OPERATION........24-60
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-3
A/C PRESSURE TRANSDUCER -
DESCRIPTION.......................24-15
A/C PRESSURE TRANSDUCER -
DIAGNOSIS AND TESTING.............24-16
A/C PRESSURE TRANSDUCER -
INSTALLATION.......................24-16
A/C PRESSURE TRANSDUCER -
OPERATION.........................24-16
A/C PRESSURE TRANSDUCER -
REMOVAL..........................24-16
A/C SYSTEM - SPECIFICATIONS..........24-7
A/C SYSTEM, CAUTION................24-43
A/C SYSTEM, WARNING...............24-43
ACCELERATOR PEDAL - INSTALLATION . . . 14-21
ACCELERATOR PEDAL - REMOVAL.......14-21
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION.........14-22,14-68
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION.........14-22,14-71
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION...........14-22,14-68
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL.............14-22,14-68
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING....................7-24,7-27
ACCUMULATOR - DESCRIPTION.........24-61
ACCUMULATOR - DESCRIPTION........21-193
ACCUMULATOR - INSPECTION.........21-194
ACCUMULATOR - INSTALLATION........24-62
ACCUMULATOR - OPERATION..........24-61
ACCUMULATOR - OPERATION..........21-193
ACCUMULATOR - REMOVAL............24-61
ACM COVER - INSTALLATION
...........8O-10
ACM COVER - REMOVAL
..............8O-10
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT
.............................25-1
ACTUATOR - DESCRIPTION, BLEND
DOOR
.............................24-17
ACTUATOR - DESCRIPTION, DEFROST
DOOR
.............................24-20ACTUATOR - DESCRIPTION, FUEL
CONTROL..........................14-74
ACTUATOR - DESCRIPTION, MODE
DOOR.............................24-23
ACTUATOR - DESCRIPTION,
RECIRCULATION DOOR................24-24
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-18
ACTUATOR - INSTALLATION, DEFROST
DOOR.............................24-21
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-22,23-32
ACTUATOR - INSTALLATION, MODE
DOOR.............................24-23
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-25
ACTUATOR - OPERATION, BLEND DOOR . . 24-17
ACTUATOR - OPERATION, DEFROST
DOOR.............................24-21
ACTUATOR - OPERATION, FUEL
CONTROL..........................14-74
ACTUATOR - OPERATION, MODE DOOR . . . 24-23
ACTUATOR - OPERATION,
RECIRCULATION DOOR................24-24
ACTUATOR - REMOVAL, BLEND DOOR....24-17
ACTUATOR - REMOVAL, DEFROST DOOR . . 24-21
ACTUATOR - REMOVAL, FUEL CONTROL . . 14-74
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-22,
23-31
ACTUATOR - REMOVAL, MODE DOOR....24-23
ACTUATOR - REMOVAL, RECIRCULATION
DOOR...............................24-24
ADAPTER HOUSING SEAL -
INSTALLATION...........21-128,21-364,21-85
ADAPTER HOUSING SEAL - REMOVAL . . 21-128,
21-364,21-85
ADAPTER MOUNT - INSTALLATION, DISC
BRAKE CALIPER......................5-22
ADHESIVE LOCATIONS -
SPECIFICATIONS, STRUCTURAL........23-112
ADJUSTABLE PEDAL MOTOR -
DESCRIPTION.........................5-6
ADJUSTABLE PEDAL MOTOR -
INSTALLATION.........................5-7
ADJUSTABLE PEDAL MOTOR - REMOVAL . . . 5-7
ADJUSTABLE PEDAL SWITCH -
INSTALLATION.........................5-6
ADJUSTABLE PEDAL SWITCH -
REMOVAL............................5-6
ADJUSTER - DIAGNOSIS AND TESTING,
HYDRAULIC LASH................9-125,9-32
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-55
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-55
ADJUSTER ASSEMBLY - DESCRIPTION,
ROCKER ARM.......................9-125
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM.......................9-126
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM.......................9-126
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-262
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-261
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-262
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM..................9-203,9-263
ADJUSTER ASSY - REMOVAL, ROCKER
ARM .........................9-203,9-261
ADJUSTING TOOL - ADJUSTMENT, WITH . . . 5-42
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE.................8O-7
AIR CHECKING TRANSMISSION CLUTCH
OPERATION - DIAGNOSIS AND
TESTING..........................21-317
AIR CLEANER ELEMENT - INSTALLATION
. 9-107,
9-21,9-249
AIR CLEANER ELEMENT - REMOVAL
. 9-107,9-21,
9-248
AIR CONDITIONER - DESCRIPTION,
HEATER
.............................24-1
AIR CONDITIONER - OPERATION,
HEATER
.............................24-1
AIR CONTROL MOTOR - DESCRIPTION,
IDLE
...............................14-28AIR CONTROL MOTOR - INSTALLATION,
IDLE...............................14-29
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-28
AIR CONTROL MOTOR - REMOVAL, IDLE . . 14-29
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-17
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-16
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-17
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-17
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-16
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-17
AIR COOLER SYSTEM - LEAKS -
DIAGNOSIS AND TESTING, CHARGE......11-16
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-2
AIR HEATER - DESCRIPTION, INTAKE.....14-80
AIR HEATER - INSTALLATION, INTAKE....14-80
AIR HEATER - OPERATION, INTAKE......14-80
AIR HEATER - REMOVAL, INTAKE........14-80
AIR HEATER RELAY - DESCRIPTION,
INTAKE ............................14-82
AIR HEATER RELAY - INSTALLATION,
INTAKE ............................14-82
AIR HEATER RELAY - OPERATION,
INTAKE ............................14-82
AIR HEATER RELAY - REMOVAL, INTAKE . . 14-82
AIR INTAKE SYSTEM - INSTALLATION....9-199
AIR INTAKE SYSTEM - REMOVAL........9-199
AIR OUTLETS - DESCRIPTION..........24-26
AIR OUTLETS - INSTALLATION..........24-27
AIR OUTLETS - REMOVAL.............24-26
AIR TEMPERATURE SENSOR -
DESCRIPTION, INTAKE................14-30
AIR TEMPERATURE SENSOR -
INSTALLATION, INTAKE................14-31
AIR TEMPERATURE SENSOR -
OPERATION, INTAKE..................14-30
AIR TEMPERATURE SENSOR -
REMOVAL, INTAKE...................14-30
AIR TEMPERATURE SENSOR/MAP
SENSOR - DESCRIPTION, INTAKE........14-82
AIR TEMPERATURE SENSOR/MAP
SENSOR - INSTALLATION, INTAKE.......14-82
AIR TEMPERATURE SENSOR/MAP
SENSOR - OPERATION, INTAKE.........14-82
AIR TEMPERATURE SENSOR/MAP
SENSOR - REMOVAL, INTAKE...........14-82
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - DESCRIPTION, INLET.........14-79
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - INSTALLATION, INLET........14-79
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - OPERATION, INLET..........14-79
AIR TEMPERATURE SENSOR/PRESSURE
SENSOR - REMOVAL, INLET............14-79
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING......................21-144
AIR TO OIL COOLER - INSTALLATION.....7-70
AIR TO OIL COOLER - REMOVAL.........7-69
AIRBAG - ASSEMBLY, DRIVER..........8O-26
AIRBAG - DESCRIPTION, DRIVER........8O-23
AIRBAG - DESCRIPTION, PASSENGER....8O-39
AIRBAG - DESCRIPTION, SIDE CURTAIN . . 8O-56
AIRBAG - DISASSEMBLY, DRIVER.......8O-25
AIRBAG - INSTALLATION, DRIVER.......8O-28
AIRBAG - INSTALLATION, PASSENGER . . . 8O-41
AIRBAG - INSTALLATION, SIDE CURTAIN . . 8O-58
AIRBAG - OPERATION, DRIVER.........8O-23
AIRBAG - OPERATION, PASSENGER......8O-40
AIRBAG - OPERATION, SIDE CURTAIN....8O-56
AIRBAG - REMOVAL, DRIVER...........8O-24
AIRBAG - REMOVAL, PASSENGER.......8O-40
AIRBAG - REMOVAL, SIDE CURTAIN.....8O-57
AIRBAG CONTROL MODULE -
DESCRIPTION
.......................8O-11
AIRBAG CONTROL MODULE -
INSTALLATION
......................8O-13
AIRBAG CONTROL MODULE -
OPERATION
.........................8O-11
AIRBAG CONTROL MODULE - REMOVAL
. . 8O-12
AIRBAG INDICATOR - DESCRIPTION
......8J-18
DRINDEX 1
Description Group-Page Description Group-Page Description Group-Page
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.........................2-19,2-34
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..........................2-27,2-36
BALL JOINT - INSTALLATION, LOWER . 2-20,2-35
BALL JOINT - INSTALLATION, UPPER.....2-36
BALL JOINT - REMOVAL, LOWER.....2-19,2-35
BALL JOINT - REMOVAL, UPPER.........2-36
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.............21-144
BANDS - ADJUSTMENT...............21-195
BANDS - DESCRIPTION...............21-194
BANDS - OPERATION................21-194
BAR - DESCRIPTION, STABILIZER........2-24
BAR - DESCRIPTION, TORSION..........2-26
BAR - INSTALLATION, STABILIZER....2-25,2-40
BAR - INSTALLATION, TORSION..........2-27
BAR - INSTALLATION, TRACK...........19-38
BAR - OPERATION, STABILIZER..........2-25
BAR - OPERATION, TORSION............2-26
BAR - REMOVAL, STABILIZER.......2-25,2-39
BAR - REMOVAL, TORSION.............2-26
BAR - REMOVAL, TRACK..............19-38
BAR CROSS MEMBER BUSHING -
INSTALLATION, TORSION...............2-15
BAR CROSSMEMBER BUSHING -
REMOVAL, TORSION...................2-13
BASE BRAKE, SPECIFICATIONS...........5-10
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASE BRAKES, SPECIAL TOOLS...........5-5
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-73
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-15
BATTERY CABLES - INSTALLATION.......8F-17
BATTERY CABLES - OPERATION.........8F-15
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - OPERATION.....8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-21
BATTERY TEMPERATURE SENSOR -
INSTALLATION.......................8F-21
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-21
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-21
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-12
BATTERY TRAY - DESCRIPTION.........8F-17
BATTERY TRAY - INSTALLATION.........8F-18
BATTERY TRAY - OPERATION...........8F-17
BATTERY TRAY - REMOVAL............8F-17
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-28
BEAM INDICATOR - OPERATION, HIGH....8J-28
BEARING - ADJUSTMENTS, CENTER.......3-9
BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN . . 9-134,9-207
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-10
BEARING - INSTALLATION, HUB
..........2-32
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT
......................21-216
BEARING - INSTALLATION, OUTPUT
SHAFT REAR
.......................21-217
BEARING - INSTALLATION, PILOT
........6-12
BEARING - REMOVAL, CENTER
...........3-9BEARING - REMOVAL, CLUTCH RELEASE . . . 6-9
BEARING - REMOVAL, HUB.............2-31
BEARING - REMOVAL, OUTPUT SHAFT
FRONT............................21-216
BEARING - REMOVAL, OUTPUT SHAFT
REAR.............................21-216
BEARING - REMOVAL, PILOT............6-11
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-272
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-274
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD........9-129
BEARING FITTING, STANDARD
PROCEDURE - CONNECTING ROD........9-49
BEARING FITTING, STANDARD
PROCEDURE - MAIN...................9-44
BEARINGS - INSPECTION, CRANKSHAFT
MAIN.........................9-135,9-208
BEARINGS - INSTALLATION, AXLE . . 3-125,3-153,
3-44,3-95
BEARINGS - INSTALLATION, CAMSHAFT . . 9-271
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . . . 3-106,3-134,3-161,3-48,
3-75
BEARINGS - REMOVAL, AXLE . 3-125,3-152,3-43,
3-95
BEARINGS - REMOVAL, CAMSHAFT......9-268
BEARINGS - REMOVAL, DIFFERENTIAL
CASE............3-105,3-134,3-161,3-48,3-75
BELT - 3.7L / 4.7L - INSTALLATION,
DRIVE................................7-26
BELT - 3.7L / 4.7L - REMOVAL, DRIVE.....7-26
BELT - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-29
BELT - 5.9L DIESEL - REMOVAL, DRIVE....7-29
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING...........9-171,9-81
BELT / CHAIN COVER(S) - REMOVAL,
TIMING........................9-170,9-81
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE................7-24,7-27
BELT - INSTALLATION, FRONT CENTER
SEAT ..............................8O-31
BELT - REMOVAL, FRONT CENTER SEAT . . 8O-30
BELT & RETRACTOR - INSTALLATION,
FRONT CENTER SEAT.................8O-29
BELT & RETRACTOR - INSTALLATION,
REAR CENTER SEAT..................8O-45
BELT & RETRACTOR - INSTALLATION,
REAR OUTBOARD SEAT...............8O-47
BELT & RETRACTOR - REMOVAL, FRONT
CENTER SEAT.......................8O-29
BELT & RETRACTOR - REMOVAL, REAR
CENTER SEAT.......................8O-44
BELT & RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT....................8O-46
BELT BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT....................8O-38
BELT BUCKLE - REMOVAL, FRONT
OUTBOARD SEAT....................8O-37
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER........................23-93
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - INSTALLATION, REAR
DOOR INNER........................23-94
BELT MOLDING - INSTALLATION, REAR
DOOR OUTER.......................23-94
BELT MOLDING - REMOVAL, FRONT
DOOR INNER........................23-93
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER.......................23-92
BELT MOLDING - REMOVAL, REAR
DOOR INNER........................23-94
BELT MOLDING - REMOVAL, REAR
DOOR OUTER.......................23-93
BELT SWITCH - DESCRIPTION, SEAT.....8O-51
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT
......................8O-51
BELT SWITCH - OPERATION, SEAT
.......8O-51
BELT TENSION REDUCER -
DESCRIPTION, SEAT
..................8O-53
BELT TENSION REDUCER - DIAGNOSIS
AND TESTING, SEAT
..................8O-54
BELT TENSION REDUCER - OPERATION,
SEAT
..............................8O-54BELT TENSIONER - 3.7L / 4.7L -
DESCRIPTION........................7-21
BELT TENSIONER - 3.7L / 4.7L -
INSTALLATION........................7-22
BELT TENSIONER - 3.7L / 4.7L -
OPERATION..........................7-21
BELT TENSIONER - 3.7L / 4.7L -
REMOVAL...........................7-21
BELT TENSIONER - 5.9L DIESEL -
DESCRIPTION........................7-23
BELT TENSIONER - 5.9L DIESEL -
INSTALLATION........................7-24
BELT TENSIONER - 5.9L DIESEL -
OPERATION..........................7-23
BELT TENSIONER - 5.9L DIESEL -
REMOVAL...........................7-23
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-52
BELT TENSIONER - OPERATION, SEAT....8O-53
BELT TENSIONER-5.7L - DESCRIPTION....7-22
BELT TENSIONER-5.7L - INSTALLATION....7-23
BELT TENSIONER-5.7L - OPERATION......7-22
BELT TENSIONER-5.7L - REMOVAL.......7-22
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-55
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-55
BELT/CHAIN AND SPROCKETS -
INSPECTION, TIMING.............9-174,9-84
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING...........9-176,9-85
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.................9-172,9-83
BEZEL - INSTALLATION, CLUSTER.......23-49
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-57
BEZEL - INSTALLATION, INSTRUMENT
PANEL DRIVER SIDE..................23-58
BEZEL - INSTALLATION, INSTRUMENT
PANEL HEADLAMP SWITCH............23-56
BEZEL - REMOVAL, CLUSTER...........23-49
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-57
BEZEL - REMOVAL, INSTRUMENT PANEL
DRIVER SIDE........................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
HEADLAMP SWITCH..................23-56
BIN - INSTALLATION, STORAGE.........23-61
BIN - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN - REMOVAL, STORAGE.............23-61
BIN - REMOVAL, UNDER SEAT STORAGE . . 23-80
BIN COVERING - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN COVERING - REMOVAL, UNDER
SEAT STORAGE......................23-80
BIN LATCH - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN LATCH - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BIN LID - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN LID - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BLADE - DESCRIPTION, WIPER.........8R-18
BLADE - INSTALLATION, WIPER.........8R-20
BLADE - OPERATION, WIPER...........8R-19
BLADE - REMOVAL, WIPER............8R-19
BLEEDING - STANDARD PROCEDURE......5-31
BLEEDING - STANDARD PROCEDURE,
ABS BRAKE..........................5-46
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-5
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-26
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLEND DOOR - INSTALLATION..........24-27
BLEND DOOR - REMOVAL.............24-27
BLEND DOOR ACTUATOR -
DESCRIPTION.......................24-17
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-18
BLEND DOOR ACTUATOR - OPERATION
. . . 24-17
BLEND DOOR ACTUATOR - REMOVAL
....24-17
BLOCK - CLEANING, ENGINE
. . 9-128,9-205,9-39
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-18
BLOCK - DESCRIPTION, ENGINE
.....9-128,9-38
DRINDEX 3
Description Group-Page Description Group-Page Description Group-Page
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT....................23-92
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, REAR.....................23-93
DOOR INNER BELT MOLDING -
INSTALLATION, FRONT................23-93
DOOR INNER BELT MOLDING -
INSTALLATION, REAR.................23-94
DOOR INNER BELT MOLDING -
REMOVAL, FRONT....................23-93
DOOR INNER BELT MOLDING -
REMOVAL, REAR.....................23-94
DOOR LOCK MOTOR - DESCRIPTION......8N-4
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING............................8N-4
DOOR LOCK MOTOR - OPERATION.......8N-4
DOOR MODULE - DESCRIPTION, DRIVER . . 8N-5
DOOR MODULE - DIAGNOSIS AND
TESTING, DRIVER.....................8N-6
DOOR MODULE - INSTALLATION,
DRIVER.............................8N-7
DOOR MODULE - OPERATION, DRIVER....8N-5
DOOR MODULE - REMOVAL, DRIVER.....8N-7
DOOR OPENING SEAL - INSTALLATION . . . 23-92
DOOR OPENING SEAL - REMOVAL.......23-92
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT................23-93
DOOR OUTER BELT MOLDING -
INSTALLATION, REAR.................23-94
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT....................23-92
DOOR OUTER BELT MOLDING -
REMOVAL, REAR.....................23-93
DOOR SILL TRIM COVER -
INSTALLATION, REAR.................23-71
DOOR SILL TRIM COVER - REMOVAL,
REAR..............................23-71
DOUBLE CARDAN UNIVERSAL JOINTS -
ASSEMBLY..........................3-17
DOUBLE CARDAN UNIVERSAL JOINTS -
DISASSEMBLY........................3-16
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE................5-10
DRAG LINK - INSTALLATION............19-36
DRAG LINK - REMOVAL...............19-36
DRAIN AND REFILL - STANDARD
PROCEDURE, FLUID.....21-441,21-476,21-507,
21-537,21-571
DRAIN CIRCUIT - OPERATION, FUEL.....14-67
DRAINBACK VALVE - DESCRIPTION,
TORQUE CONVERTER................21-261
DRAINBACK VALVE - OPERATION,
TORQUE CONVERTER................21-261
DRAINBACK VALVE - STANDARD
PROCEDURE, TORQUE CONVERTER.....21-261
DRAINING AT FUEL FILTER - STANDARD
PROCEDURES, WATER................14-47
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-11
DRIP RAIL WEATHERSTRIP -
INSTALLATION.......................23-91
DRIP RAIL WEATHERSTRIP - REMOVAL . . 23-91
DRIP RAIL WEATHERSTRIP RETAINER -
INSTALLATION.......................23-92
DRIP RAIL WEATHERSTRIP RETAINER -
REMOVAL..........................23-92
DRIVE - DIAGNOSIS AND TESTING,
ELECTRONICALLY CONTROLLED
VISCOUS FAN........................7-52
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN........................7-50
DRIVE BELT - 3.7L / 4.7L -
INSTALLATION........................7-26
DRIVE BELT - 3.7L / 4.7L - REMOVAL.....7-26
DRIVE BELT - 5.9L DIESEL -
INSTALLATION........................7-29
DRIVE BELT - 5.9L DIESEL - REMOVAL....7-29
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY.....................7-24,7-27
DRIVE LEARN - STANDARD PROCEDURE . . 8E-23
DRIVE SYSTEM - DESCRIPTION, TIMING
. . 9-166
DRIVE SYSTEM - OPERATION, TIMING
....9-166
DRIVE VISCOUS CLUTCH - 5.9L DIESEL
- DESCRIPTION, FAN
...................7-52
DRIVE VISCOUS CLUTCH - 5.9L DIESEL
- OPERATION, FAN
....................7-52
DRIVE VISCOUS CLUTCH-GAS ENGINES
- DESCRIPTION, FAN
...................7-50DRIVE VISCOUS CLUTCH-GAS ENGINES
- OPERATION, FAN....................7-50
DRIVER AIRBAG - ASSEMBLY..........8O-26
DRIVER AIRBAG - DESCRIPTION........8O-23
DRIVER AIRBAG - DISASSEMBLY........8O-25
DRIVER AIRBAG - INSTALLATION.......8O-28
DRIVER AIRBAG - OPERATION..........8O-23
DRIVER AIRBAG - REMOVAL...........8O-24
DRIVER DOOR MODULE - DESCRIPTION . . . 8N-5
DRIVER DOOR MODULE - DIAGNOSIS
AND TESTING........................8N-6
DRIVER DOOR MODULE - INSTALLATION . . 8N-7
DRIVER DOOR MODULE - OPERATION....8N-5
DRIVER DOOR MODULE - REMOVAL......8N-7
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-14
DRIVER SEAT SWITCH - DIAGNOSIS
AND TESTING.......................8N-14
DRIVER SEAT SWITCH - INSTALLATION . . 8N-15
DRIVER SEAT SWITCH - OPERATION.....8N-14
DRIVER SEAT SWITCH - REMOVAL......8N-15
DRIVER SIDE BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-58
DRIVER SIDE BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-58
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM IN HAT BRAKE - CLEANING,
REAR...............................5-39
DRUM IN HAT BRAKE - INSPECTION,
REAR...............................5-39
DUAL REAR WHEEL INSTALLATION -
STANDARD PROCEDURE...............22-12
DUAL WHEELS - INSTALLATION, REAR....5-35
DUAL WHEELS - REMOVAL, REAR........5-34
DUCT - INSTALLATION, DEFROSTER.....24-32
DUCT - INSTALLATION, FLOOR
DISTRIBUTION.......................24-34
DUCT - REMOVAL, DEFROSTER.........24-32
DUCT - REMOVAL, FLOOR
DISTRIBUTION.......................24-33
DUCTS - INSTALLATION, INSTRUMENT
PANEL.............................24-37
DUCTS - INSTALLATION, INSTRUMENT
PANEL DEMISTER....................24-37
DUCTS - REMOVAL, INSTRUMENT
PANEL.............................24-37
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER....................24-36
DUST BOOT - INSTALLATION,
EXTENSION HOUSING SEAL.....21-476,21-571
DUST BOOT - REMOVAL, EXTENSION
HOUSING SEAL...............21-476,21-571
ECM - DESCRIPTION...................8E-3
ECM - OPERATION....................8E-3
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING......21-201,21-366
ELECTRICAL CONTROLS - DIAGNOSIS
AND TESTING, OVERDRIVE............21-262
ELECTRONIC GOVERNOR -
DESCRIPTION......................21-197
ELECTRONIC GOVERNOR -
INSTALLATION......................21-200
ELECTRONIC GOVERNOR - OPERATION . . 21-198
ELECTRONIC GOVERNOR - REMOVAL . . . 21-199
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - DESCRIPTION........5-49
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - OPERATION..........5-49
ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION........................8M-7
ELECTRONIC VEHICLE INFO CENTER -
INSTALLATION.......................8M-9
ELECTRONIC VEHICLE INFO CENTER -
OPERATION.........................8M-7
ELECTRONIC VEHICLE INFO CENTER -
REMOVAL...........................8M-9
ELECTRONIC VEHICLE INFORMATION
CENTER - DIAGNOSIS AND TESTING
......8M-8
ELECTRONIC VEHICLE INFORMATION
CENTER PROGRAMMING - STANDARD
PROCEDURE
.........................8M-8
ELECTRONICALLY CONTROLLED
VISCOUS FAN DRIVE - DIAGNOSIS
AND TESTING
........................7-52
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE
......................8W-01-8
ELEMENT - DESCRIPTION, HEATED SEAT
. . 8G-9ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-10
ELEMENT - INSTALLATION, AIR
CLEANER..................9-107,9-21,9-249
ELEMENT - INSTALLATION, HEATED
SEAT ..............................8G-10
ELEMENT - OPERATION, HEATED SEAT . . . 8G-10
ELEMENT - REMOVAL, AIR CLEANER....9-107,
9-21,9-248
ELEMENT - REMOVAL, HEATED SEAT....8G-10
EMISSION CONTROL INFORMATION
(VECI) - DESCRIPTION, VEHICLE.......Intro.-2
END - DIAGNOSIS AND TESTING, OUTER
TIE ROD............................19-32
END - INSTALLATION, OUTER TIE ROD . . . 19-33
END - INSTALLATION, TIE ROD.........19-37
END - REMOVAL, OUTER TIE ROD.......19-32
END - REMOVAL, TIE ROD.............19-37
ENGINE - 3.7L - DESCRIPTION............9-3
ENGINE - 5.7L - DESCRIPTION..........9-182
ENGINE - DESCRIPTION, COOLING
SYSTEM FLOW 3.7L/4.7L/5.7L............7-1
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL...............0-1
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIESEL...............7-7
ENGINE - DIAGNOSIS AND TESTING,
DIESEL.............................11-5
ENGINE - DIAGNOSIS AND TESTING,
GAS................................11-4
ENGINE - FIRING ORDER / CABLE
ROUTING, 5.7L V-8....................8I-4
ENGINE - INSTALLATION...............9-242
ENGINE - INSTALLATION, 3.7L/4.7L AND
5.7L HEMI.....................24-59,24-73
ENGINE - INSTALLATION, 5.9L DIESEL . . . 24-54,
24-58,24-72
ENGINE - INSTALLATION, DIESEL........8R-17
ENGINE - INSTALLATION, EXCEPT
DIESEL............................8R-17
ENGINE - INSTALLATION, GAS..........19-26
ENGINE - REMOVAL..................9-241
ENGINE - REMOVAL, 3.7L/4.7L AND 5.7L
HEMI.........................24-57,24-71
ENGINE - REMOVAL, 5.9L DIESEL . . 24-53,24-56,
24-70
ENGINE - REMOVAL, DIESEL...........8R-16
ENGINE - REMOVAL, EXCEPT DIESEL....8R-15
ENGINE - REMOVAL, GAS..............19-25
ENGINE - SPECIFICATIONS, 3.7L.........9-12
ENGINE - SPECIFICATIONS, 4.7L.........9-99
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 5.9L
DIESEL.............................7-18
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 5.9L
DIESEL.............................7-19
ENGINE - TORQUE, FUEL SYSTEM -
DIESEL............................14-48
ENGINE 5.9L DIESEL - DESCRIPTION.....9-232
ENGINE BLOCK - CLEANING . . . 9-128,9-205,9-39
ENGINE BLOCK - DESCRIPTION.....9-128,9-38
ENGINE BLOCK - INSPECTION . 9-128,9-205,9-39
ENGINE BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION........................7-37
ENGINE BLOCK HEATER - 5.9L DIESEL -
INSTALLATION........................7-38
ENGINE BLOCK HEATER - 5.9L DIESEL -
OPERATION..........................7-38
ENGINE BLOCK HEATER - 5.9L DIESEL -
REMOVAL...........................7-38
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-36
ENGINE BLOCK HEATER - DIAGNOSIS
AND TESTING........................7-36
ENGINE BLOCK HEATER - INSTALLATION . . . 7-37
ENGINE BLOCK HEATER - OPERATION.....7-36
ENGINE BLOCK HEATER - REMOVAL......7-37
ENGINE CONTROL MODULE -
INSTALLATION........................8E-4
ENGINE CONTROL MODULE - REMOVAL . . . 8E-4
ENGINE COOLANT - DESCRIPTION
........7-31
ENGINE COOLANT - DESCRIPTION
.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION
...............7-38
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION
...............7-41
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION
.................7-38
DRINDEX 11
Description Group-Page Description Group-Page Description Group-Page
IGNITION CIRCUIT SENSE -
DESCRIPTION.......................8E-10
IGNITION CIRCUIT SENSE - OPERATION . . 8E-11
IGNITION COIL - DESCRIPTION..........8I-11
IGNITION COIL - INSTALLATION.........8I-14
IGNITION COIL - OPERATION............8I-12
IGNITION COIL - REMOVAL.............8I-13
IGNITION COIL CAPACITOR -
DESCRIPTION........................8I-21
IGNITION COIL CAPACITOR -
INSTALLATION.......................8I-21
IGNITION COIL CAPACITOR - OPERATION . . 8I-21
IGNITION COIL CAPACITOR - REMOVAL . . . 8I-21
IGNITION COIL RESISTANCE, 3.7L V-6.....8I-5
IGNITION COIL RESISTANCE, 4.7L V-8.....8I-5
IGNITION COIL RESISTANCE, 5.7L V-8.....8I-5
IGNITION CONTROL - DESCRIPTION.......8I-1
IGNITION SWITCH - DESCRIPTION........19-9
IGNITION SWITCH - DESCRIPTION,
KEY-IN.............................19-11
IGNITION SWITCH - DIAGNOSIS AND
TESTING............................19-9
IGNITION SWITCH - INSTALLATION......19-11
IGNITION SWITCH - OPERATION.........19-9
IGNITION SWITCH - REMOVAL..........19-10
IGNITION SWITCH AND KEY LOCK
CYLINDER - DIAGNOSIS AND TESTING . . . 19-11
IGNITION TIMING, SPECIFICATIONS.......8I-5
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-11
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY........................8E-13
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY........................8E-15
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY........................8E-13
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY........................8E-15
IMMOBILIZER MODULE (SKIM) -
DESCRIPTION, SENTRY KEY.............8Q-1
IMMOBILIZER MODULE (SKIM) -
OPERATION, SENTRY KEY..............8Q-2
IMMOBILIZER SYSTEM INDICATOR
LAMP - DESCRIPTION, SENTRY KEY......8Q-5
IMMOBILIZER SYSTEM INDICATOR
LAMP - OPERATION, SENTRY KEY........8Q-5
IMMOBILIZER SYSTEM INITIALIZATION,
STANDARD PROCEDURE - SENTRY
KEY................................8Q-3
IMMOBILIZER SYSTEM (SKIS) -
DESCRIPTION, SENTRY KEY.............8Q-1
IMMOBILIZER SYSTEM (SKIS) -
OPERATION, SENTRY KEY..............8Q-2
IMMOBILIZER SYSTEM TRANSPONDER
PROGRAMMING, STANDARD
PROCEDURE - SENTRY KEY.............8Q-4
IMPACT SENSOR - DESCRIPTION, SIDE . . 8O-59
IMPACT SENSOR - OPERATION, SIDE....8O-59
INCORRECT FLUID LEVEL - DIAGNOSIS
AND TESTING, EFFECTS OF......21-201,21-366
INDEPENDENT FRONT SUSPENSION -
DESCRIPTION, GEAR..................19-17
INDEPENDENT FRONT SUSPENSION -
INSTALLATION, GEAR.................19-18
INDEPENDENT FRONT SUSPENSION -
REMOVAL, GEAR.....................19-17
INDICATOR - DESCRIPTION, ABS........8J-17
INDICATOR - DESCRIPTION, AIRBAG.....8J-18
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-19
INDICATOR - DESCRIPTION, CARGO
LAMP
..............................8J-20
INDICATOR - DESCRIPTION, CHECK
GAUGES
............................8J-21
INDICATOR - DESCRIPTION, CRUISE
.....8J-22
INDICATOR - DESCRIPTION, DOOR AJAR
. . 8J-23
INDICATOR - DESCRIPTION, ETC
........8J-25
INDICATOR - DESCRIPTION, GEAR
SELECTOR
..........................8J-27
INDICATOR - DESCRIPTION, HIGH BEAM
. . 8J-28
INDICATOR - DESCRIPTION, LAMP OUT
. . . 8J-29
INDICATOR - DESCRIPTION, LOW FUEL
. . . 8J-30
INDICATOR - DESCRIPTION, SEATBELT
. . . 8J-34
INDICATOR - DESCRIPTION, SECURITY
. . . 8J-35
INDICATOR - DESCRIPTION, SERVICE
4WD
...............................8J-36
INDICATOR - DESCRIPTION, TOW/HAUL
. . . 8J-39INDICATOR - DESCRIPTION, TRANS
TEMP..............................8J-40
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-40
INDICATOR - DESCRIPTION, UPSHIFT....8J-41
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-44
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-44
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-45
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE.............................8J-20
INDICATOR - OPERATION, ABS..........8J-17
INDICATOR - OPERATION, AIRBAG.......8J-18
INDICATOR - OPERATION, BRAKE/PARK
BRAKE.............................8J-19
INDICATOR - OPERATION, CARGO LAMP . . 8J-20
INDICATOR - OPERATION, CHECK
GAUGES............................8J-21
INDICATOR - OPERATION, CRUISE.......8J-22
INDICATOR - OPERATION, DOOR AJAR . . . 8J-23
INDICATOR - OPERATION, ETC..........8J-25
INDICATOR - OPERATION, GEAR
SELECTOR..........................8J-27
INDICATOR - OPERATION, HIGH BEAM....8J-28
INDICATOR - OPERATION, LAMP OUT....8J-29
INDICATOR - OPERATION, LOW FUEL.....8J-30
INDICATOR - OPERATION, SEATBELT.....8J-34
INDICATOR - OPERATION, SECURITY......8J-36
INDICATOR - OPERATION, SERVICE 4WD . . 8J-37
INDICATOR - OPERATION, TOW/HAUL....8J-39
INDICATOR - OPERATION, TRANS TEMP . . 8J-40
INDICATOR - OPERATION, TURN SIGNAL . . 8J-41
INDICATOR - OPERATION, UPSHIFT......8J-42
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-44
INDICATOR - OPERATION, WASHER
FLUID..............................8J-44
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-45
INDICATOR LAMP - DESCRIPTION,
SENTRY KEY IMMOBILIZER SYSTEM......8Q-5
INDICATOR LAMP - OPERATION,
SENTRY KEY IMMOBILIZER SYSTEM......8Q-5
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-31
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-31
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INERTIA HINGE COVER - INSTALLATION,
CENTER SEAT BACK..................23-77
INERTIA HINGE COVER - REMOVAL,
CENTER SEAT BACK..................23-77
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INFO CENTER - DESCRIPTION,
ELECTRONIC VEHICLE.................8M-7
INFO CENTER - INSTALLATION,
ELECTRONIC VEHICLE.................8M-9
INFO CENTER - OPERATION,
ELECTRONIC VEHICLE.................8M-7
INFO CENTER - REMOVAL, ELECTRONIC
VEHICLE............................8M-9
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-40
INITIALIZATION, STANDARD PROCEDURE
- SENTRY KEY IMMOBILIZER SYSTEM....8Q-3
INJECTED RINGS - ASSEMBLY, WITH......3-13
INJECTED RINGS - DISASSEMBLY, WITH . . . 3-11
INJECTION PUMP - DESCRIPTION, FUEL . . 14-53
INJECTION PUMP - INSTALLATION, FUEL . 14-55
INJECTION PUMP - OPERATION, FUEL....14-53
INJECTION PUMP - REMOVAL, FUEL.....14-54
INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL..................14-53
INJECTOR - DESCRIPTION, FUEL . . . 14-26,14-74
INJECTOR - INSTALLATION, FUEL........14-77
INJECTOR - OPERATION, FUEL
.....14-26,14-74
INJECTOR - REMOVAL, FUEL
...........14-75
INJECTOR FIRING ORDER, DIESEL -
FUEL
..............................14-48
INJECTOR RAIL - DESCRIPTION, FUEL
....14-78
INJECTOR RAIL - INSTALLATION, FUEL
. . . 14-78INJECTOR RAIL - OPERATION, FUEL.....14-78
INJECTOR RAIL - REMOVAL, FUEL.......14-78
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - DESCRIPTION.....14-79
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - INSTALLATION.....14-79
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - OPERATION.......14-79
INLET AIR TEMPERATURE SENSOR/
PRESSURE SENSOR - REMOVAL........14-79
INLET FILTER - INSTALLATION..........14-20
INLET FILTER - REMOVAL..............14-20
INLET HOSE - INSTALLATION, HEATER....24-64
INLET HOSE - REMOVAL, HEATER.......24-64
INNER BELT MOLDING - INSTALLATION,
FRONT DOOR.......................23-93
INNER BELT MOLDING - INSTALLATION,
REAR DOOR........................23-94
INNER BELT MOLDING - REMOVAL,
FRONT DOOR.......................23-93
INNER BELT MOLDING - REMOVAL,
REAR DOOR........................23-94
INPUT - OPERATION, ASD SENSE - PCM . . . 8I-5
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-378
INPUT CLUTCH ASSEMBLY -
DESCRIPTION......................21-373
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY......................21-374
INPUT CLUTCH ASSEMBLY - OPERATION . 21-373
INPUT SHAFT SEAL - INSTALLATION,
STEERING GEAR.......................19-29
INPUT SHAFT SEAL - REMOVAL,
STEERING GEAR.....................19-27
INPUT SPEED SENSOR - DESCRIPTION . . 21-382
INPUT SPEED SENSOR - INSTALLATION . 21-382
INPUT SPEED SENSOR - OPERATION....21-382
INPUT SPEED SENSOR - REMOVAL.....21-382
INSERTS - INSTALLATION, SPRING TIP....2-45
INSERTS - REMOVAL, SPRING TIP........2-44
INSIDE HANDLE ACTUATOR -
INSTALLATION..................23-22,23-32
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-22,
23-31
INSTRUMENT CLUSTER - ASSEMBLY.....8J-15
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING.......................8J-10
INSTRUMENT CLUSTER - DISASSEMBLY . . 8J-14
INSTRUMENT CLUSTER - INSTALLATION . . 8J-16
INSTRUMENT CLUSTER - OPERATION.....8J-6
INSTRUMENT CLUSTER - REMOVAL.....8J-14
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-7
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-7
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-55
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-52
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-57
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-57
INSTRUMENT PANEL DEMISTER DUCTS
- INSTALLATION.....................24-37
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-36
INSTRUMENT PANEL DRIVER SIDE
BEZEL - INSTALLATION................23-58
INSTRUMENT PANEL DRIVER SIDE
BEZEL - REMOVAL...................23-58
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-37
INSTRUMENT PANEL DUCTS - REMOVAL . 24-37
INSTRUMENT PANEL HEADLAMP
SWITCH BEZEL - INSTALLATION.........23-56
INSTRUMENT PANEL HEADLAMP
SWITCH BEZEL - REMOVAL............23-56
INSTRUMENT PANEL LOWER
SURROUND - INSTALLATION...........23-59
INSTRUMENT PANEL LOWER
SURROUND - REMOVAL
...............23-59
INSTRUMENT PANEL TOP COVER -
INSTALLATION
.......................23-59
INSTRUMENT PANEL TOP COVER -
REMOVAL
..........................23-58
INTAKE AIR HEATER - DESCRIPTION
.....14-80
INTAKE AIR HEATER - INSTALLATION
.....14-80
DRINDEX 17
Description Group-Page Description Group-Page Description Group-Page