1997 TOYOTA T100 maint

Publication No. OM34411U
Part No. 01999-34411
Printed in Japan 01- 9608- 00
Quick index If a service reminder indicator or warning buzzer comes on 59 . . . . .
If your vehicle will not start 133
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If your engine stalls while driving 136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 137
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If you have a flat tire 138
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If your vehicle needs to be towed 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 108 . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 121
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General maintenance 158
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Complete index 209
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Gas station information
Fuel type: UNLEADAD gasoline, Research Octane Number 91
(Octane Rating 87) or higher See page 129 for detailed information.
Fuel tank capacity: 91 L (24 gal., 20.0 lmp. gal.)
Engine oil:
See page 172
Automatic transmission fluid: Automatic transmission fluid D- ll or DEXRON lll (DEXRON ll)
Tire information: See pages 175 through 179.
Tire pressure: See page 198 and 199. P8
B

72
To set: Pull out on the lever.
To release: Press the lock release but-
ton, turn the lever, and push it in.
Before leaving your vehicle, firmly apply
the parking brake. For better holding pow-
er, first depress the brake pedal and holdit while setting the parking brake.
Before driving, be sure the parking brake is fully released and the park-
ing brake reminder light is off. CAUTION
!
The cruise control allows you to cruise
the vehicle at a desired speed over 40 km/h (25 mph) even with your foot offthe accelerator pedal.
Your cruising speed can be maintained up
or down grades within the limits of engine
performance, although a slight speed
change may occur when driving up or
down the grades. On steeper hills, a greater speed change will occur so it is
better to drive without the cruise control.

To help maintain maximum control
of your vehicle, do not use the
cruise control when driving in heavy or varying traffic, or on slip-
pery (rainy, icy or snow-covered)
or winding roads.
Avoid vehicle speed increases
when driving downhill. If the ve-
hicle speed is too fast in relation to
the cruise control set speed, cancel
the cruise control then downshift
the transmission to use engine
braking to slow down. CAUTION
!
TURNING ON THE SYSTEM
To operate the cruise control, push the
CRUISE ON-OFFº switch. This turns thesystem on. The indicator light in the instru-
ment panel shows that you can now set
the vehicle at a desired cruising speed.Another push on the switch will turn the
system completely off.
Parking brake Cruise control

108
When driving off-road or in
rugged terrain, do not drive at ex- cessive speeds, jump the vehicle,
or strike objects, etc. This may cause loss of control or vehicle
rollover. You are also risking ex-
pensive damage to your vehicle's suspension and chassis. Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your vehicle:
Do not drive over 88 km/h (55 mph).
Run the engine at moderate speed be- tween 2000 and 4000 rpm.
Avoid full-throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles). Selecting the proper fuel is essential
for satisfactory engine performance.
Engine
damage caused by use of improp-
er fuels is not covered under T oyota's new
vehicle warranty. FUEL TYPEUse only unleaded gasoline.
To help prevent gas station mixups, ve-
hicles designed for use with unleaded gaso-
line have a new smaller fuel tank opening.
The special nozzle on pumps with unleaded
fuel will fit it, but the larger standard nozzle
on pumps with leaded gas will not.
Do not use leaded gasoline. Use of
leaded gasoline will cause the
three-way catalytic converter tolose its effectiveness and the emission control system tofunction improperly. Also, this can increase maintenance costs.
NOTICE
Break-in period Fuel

111
A large amount of unburned gasesflowing into the three-way
catalytic converter may cause it tooverheat and create a fire hazard. To prevent this and other damage,observe the following precautions:
Use only unleaded gasoline.
Do not drive with an extremelylow fuel level; running out of fuelcould cause the engine to mis-
fire, creating an excessive load
on the three-way catalytic con-verter.
Do not allow the engine to run at
idle speed for more than 20 min-utes.
Avoid racing the engine.
Do not push-start or pull-startyour vehicle.
Do not turn off the ignition while
the vehicle is moving.
NOTICEKeep your engine in good run-ning order. Malfunctions in the
engine electrical system, elec-tronic ignition system/distributorignition system or fuel systems
could cause an extremely high
three-way catalytic convertertemperature.
If the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a check-up as soon
as possible. Remember, your
Toyota dealer knows your vehicleand its three-way catalytic
converter system best.
To ensure that the three-way cat-alytic converter and the entire
emission control system operate
properly, your vehicle must re-ceive the periodic inspections re-
quired by the Toyota Maintenance
Schedule. For scheduled mainte- nance information, refer to the
separate Owner's Manual Sup- plement/Maintenance Scheduleº.
CAUTION!
Avoid inhaling the engine exhaust.
It contains carbon monoxide,
which is a colorless and odorless
gas. It can cause unconsciousness
or even death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the engine in a garage or
enclosed area except for the time
needed to drive the vehicle in or
out. The exhaust gases cannot es-
cape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined areaand adjust the heating or cooling
system to force outside air into the vehicle.
Engine exhaust cautions

11 2
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or
other obstructions.
If you smell exhaust fumes in the
vehicle, drive with the windows
open. Have the cause immediately
located and corrected.
Toyota does not recommend occu-
pying the rear cargo area when it is
fitted with a slide-in camper,camper shell or other type cover
while the engine is running. This
caution applies to both driving and
stopped or parked situations with
the engine running. Particular care
should be taken to prevent ex-
haust gases from entering camper
bodies, trailer or other enclosures
on or around your vehicle. If ex-
haust fumes are detected, open all
windows and thoroughly ventilate the area. FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine,
and plays a major role in maintaining
the engine in proper working order. ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows. Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is left on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustion process.
Oil is also used to lubricate the stems
of the intake valves. Some of this oil is
sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-perature exhaust gases also burn the
oil used to lubricate the exhaust valve stems.
The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under.
More oil is consumed by high-speed driv-
ing and frequent acceleration and decel- eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be- come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor- mal amount of oil, the dipstick may not
show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming
diluted with the fuel or moisture, making it
appear that the oil level has not changed.
Facts about engine oil consumption

11 3
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making itappear that oil is excessively consumed
after driving as high speeds.
IMPORTANCE OF ENGINE OIL LEVEL CHECK
One of the most important points in proper vehicle maintenance is to keep the engine
oil at the optimum level so that oil function
will
not be impaired. Therefore, it is essen-
tial that the oil level be checked regularly.
Toyota recommends that the oil level bechecked every time you refuel the vehicle.
Failure to check the oil level
regularly could lead to serious
engine trouble due to insufficient oil.
NOTICE
For detailed information on the oil level
check, see Checking the engine oil levelº
in Chapter 7-2.
Your engine is fitted with twin ground elec- trode spark plugs.
Use only twin ground electrode
spark plugs for your engine
performance.
NOTICE
TANDEM MASTER CYLINDER BRAKE SYSTEM
The tandem master cylinder brake sys-
tem is a hydraulic system with two sepa-
rate sub-systems. If either sub-system
should fail, the other w ill still work. Howev-
er, the pedal will be harder to press, and
your stopping distance will be longer.
Also, the brake system warning light may come on.
CAUTION!
Do not drive your vehicle with only a single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power-assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserve
vacuum for one or two stops - but no more!
Twin ground electrode spark
plugs (5VZ-FE engine) Brake system

11 4
CAUTION!
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your vacuum re- serve.
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hard-much harder than nor-
mal. And your braking distance will
be longer.
ANTI-LOCK BRAKE SYSTEM (with ABSº warning light)
The anti-lock brake system is designed to automatically prevent lock-up of the
wheels during sudden braking or braking on slippery road surfaces. This assists in
providing directional stability and steeringperformance of the vehicle under these circumstances.
The anti-lock brake system becomes op- erative after the vehicle has accelerated
to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph). You may hear a sound in the engine
compartment for a
few seconds when the
engine is started or just after the vehicle is started. This means that the anti-lock
brake system is in the self check mode,
and does not indicate a malfunction.
Effective way to press the ABSº brake
pedal: When the anti-lock brake system
function is in action, you may feel the brake pedal pulsating and hear a noise.
In this situation, to let the anti-lock brake
system work for you, just hold the brake
pedal down more firmly. Do not pumpthe brake. This will result in reduced
braking performance.
The brake pedal pulsation caused by the
anti-lock brake system may indicate haz- ardous road surface conditions. Althoughthe anti-lock brake system assists in pro-
viding vehicle control, it is still important to
drive with all due care, because the anti-
lock brake system cannot overcome the
laws of physics that act on your vehicle: Braking c apability is dependent on tire
friction with the road surface.
Even though the anti-lock brake sys-
tem is operating, a driver cannot main- tain full control on certain slippery road
surfaces, when cornering at highspeeds, or in violent maneuvers.
Avoid high speeds on wet roads. The
anti-lock brake system cannot elimi-
nate the risk of hydroplaning and loss of tire friction.
Always maintain a safe distance from the
vehicle in front of you. Compared with ve-
hicles not fitted with an anti-lock brake
system, your vehicle may require a longer
stopping distance in the following cases: Driving on rough, gravel or snow-cov-
ered roads.
Driving with tire chains installed.
Driving on roads where the road sur-
face is pitted or has other differencesin surface height.
CAUTION!
Do not use tires other than the
manufacturer 's designated tires, and
do not mix tires or wheels of different
sizes. You may prevent the antilock brake system from operating at full effectiveness.

11 6When stowing luggage or cargo in the ve-
hicle, observe the following:
Put luggage or cargo in the rear deck
when at all possible. Be sure all items are secured in place.
Be careful to keep the vehicle bal- anced. Locating the weight as far
forward as possible helps maintain balance.
For better fuel economy, do not carry
unneeded weight.
CAUTION!
To prevent luggage or packages
from sliding forward during brak-
ing, do not stack anything behind
the front seats higher than the seat-
backs (Xtra-cab models). Keep lug-
gage or packages low, as close to
the floor as possible.
Never allow anyone to ride in the
rear deck. It is not designed for pas-
sengers. They should ride in their
seats with wearing their seat belts.
Otherwise, they are much more
likely suffer serious bodily injury,
in the event of sudden braking or a collision.
Do not drive with objects left on
top of the instrument panel. They
may interfere with the driver's field
of view. Or they may move during
sharp vehicle acceleration or turn-
ing, and impair the driver's control
of the vehicle. In an accident they
may injure the vehicle occupants.
Do not load the vehicle beyond the
cargo weight rating given in Part 8.
NOTICE
The vehicle identification number
(VIN) is the legal identifier for your ve- hicle. This number is on the left top of
the instrument panel, and can be seen
through the windshield from outside.
The vehicle identification number (VIN) is
also on the Certification Label.
This is the primary identification number
for your T oyota. It is used in registering the
ownership of your vehicle.
Luggage stowage precautions
Your Toyota's identification