Page 1476 of 3342

8. Leak Testing
The following points should be kept in mind when conduct-
ing a refrigerant leak test.
1) The A/C system to be tested must have an adequate
refrigerant charge to begin with.
2) The area where the leak test is conducted must be free
of wind and drafts, with still air being the ideal condition.
3) The atmosphere where the leak test is conducted must
be free of refrigerant contamination.
4) Operate the A/C system for approx. 10 minutes, then
turn the engine off an begin the leak test.
5) Refrigerant gas is heavier than air, therefore always
hold the probe below the connection being tested.
6) When checking for a leak along a length of hose or
tube, the leak detector probe must be moved slowly,
approx. 25 mm (1 in) per second making sure probe does
not come in contact with the component being tested.
7) When checking for a leak at a certain point, the leak
detector probe must be held at that point for at least 5
seconds.
G4M0609
1. CHECK THE SYSTEM PRESSURE
With gauges connected to the A/C system, operate the A/C
and confirm that the high side pressure is above 690 kPa
(7.03 kg/cm
2, 100 psi). If not, evacuate and charge the
system before leak checking (refer to evacuation and
charging sections).
2. CLEAN CONNECTIONS BEFORE TESTING
Before testing, use a clean shop towel to wipe off refriger-
ant oil, dirt, or foreign material from all of the connections
and components to be tested.
NOTE:
Since refrigerant oil absorbs refrigerant, excess oil on or
near a connection may falsely signal a leak.
B4M0089
3. CALIBRATE LEAK DETECTOR
Refer to the manufacturer’s instructions for the particular
type of detector used and calibrate the instrument.
CAUTION:
Always make sure that the probe tip filter is clean and
free of contamination.
23
4-7SERVICE PROCEDURE
8. Leak Testing
Page 1856 of 3342

1Engine control module (ECM)
2Ignition coil
3Ignitor
4Crankshaft position sensor
5Camshaft position sensor
6Throttle position sensor
7Fuel injectors
8Pressure regulator
9Engine coolant temperature sensor
10Mass air flow sensor
11Idle air control solenoid valve
12Purge control solenoid valve
13Fuel pump
14PCV valve
15Air cleaner
16Canister
17Main relay
18Fuel pump relay
19Fuel filter
20Front catalytic converter
21Rear catalytic converter
22EGR valve (AT vehicles only)
23EGR control solenoid valve (AT vehicles only)
24Radiator fan
25Radiator fan relay
26Pressure sources switching solenoid valve
27Knock sensor
28Back-pressure transducer (AT vehicles only)
29Front oxygen sensor
30Rear oxygen sensor (2200 cc Federal spec. vehicles)
31Pressure sensor
32A/C compressor
33Inhibitor switch
34CHECK ENGINE malfunction indicator lamp (MIL)
35Tachometer
36A/C relay
37A/C control module
38Ignition switch
39Transmission control module (TCM) (AT vehicles only)
40ABS/TCS control module (TCS equipped models)
41Vehicle speed sensor
42Data link connector (For Subaru select monitor)
43Data link connector (For Subaru select monitor and OBD-II
general scan tool)
44Two way valve
45Rear oxygen sensor (2200 cc California spec. vehicles)
46Filter
5
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General
Page 1858 of 3342

1Engine control module (ECM)
2Ignition coil
3Ignitor
4Crankshaft position sensor
5Camshaft position sensor
6Throttle position sensor
7Fuel injectors
8Pressure regulator
9Engine coolant temperature sensor
10Mass air flow sensor
11Idle air control solenoid valve
12Purge control solenoid valve
13Fuel pump
14PCV valve
15Air cleaner
16Canister
17Main relay
18Fuel pump relay
19Fuel filter
20Front catalytic converter
21Rear catalytic converter
22EGR valve (AT vehicles only)
23EGR control solenoid valve (AT vehicles only)
24Radiator fan
25Radiator fan relay
26Pressure sources switching solenoid valve
27Front oxygen sensor
28Rear oxygen sensor (2200 cc Federal spec. vehicles)
29Pressure sensor
30A/C compressor (With A/C models)
31Inhibitor switch
32CHECK ENGINE malfunction indicator lamp (MIL)
33Tachometer
34A/C relay (With A/C models)
35A/C control module (With A/C models)
36Ignition switch
37Transmission control module (TCM)
38Vehicle speed sensor
39Data link connector (For Subaru select monitor)
40Data link connector (For Subaru select monitor and OBD-II
general scan tool)
41Rear oxygen sensor (2200 cc California spec. vehicles)
42Knock sensor
43Back-pressure transducer (AT vehicles only)
44Filter
45Fuel tank pressure sensor
46Pressure control solenoid valve
47Fuel temperature sensor
48Fuel level sensor
49Vent control solenoid valve
50Air filter
7
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General
Page 1860 of 3342

1Engine control module (ECM)
2Ignition coil
3Ignitor
4Crankshaft position sensor
5Camshaft position sensor
6Throttle position sensor
7Fuel injectors
8Pressure regulator
9Engine coolant temperature sensor
10Mass air flow sensor
11Idle air control solenoid valve
12Purge control solenoid valve
13Fuel pump
14PCV valve
15Air cleaner
16Canister
17Main relay
18Fuel pump relay
19Fuel filter
20Front catalytic converter
21Rear catalytic converter
22EGR valve
23EGR control solenoid valve
24Radiator fan
25Radiator fan relay
26Pressure sources switching solenoid valve
27Knock sensor
28Back-pressure transducer
29Front oxygen sensor
30Rear oxygen sensor
31Pressure sensor
32A/C compressor
33Inhibitor switch
34CHECK ENGINE malfunction indicator lamp (MIL)
35Tachometer
36A/C relay
37A/C control module
38Ignition switch
39Transmission control module (TCM)
40Vehicle speed sensor
41Data link connector (Subaru select monitor)
42Data link connector (OBD-II general scan tool)
43Two way valve
44Filter
9
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General
Page 1975 of 3342
Symptom Problem parts
7. Spark knock1) Mass air flow sensor
2) Engine coolant temperature sensor
3) Knock sensor
4) Fuel injection parts (*4)
5) Fuel pump and fuel pump relay
8. After burning in exhaust system1) Mass air flow sensor
2) Engine coolant temperature sensor (*2)
3) Fuel injection parts (*4)
4) Fuel pump and fuel pump relay
*1: Check ignitor, ignition coil and spark plug.
*2: Indicate the symptom occurring only in cold temperatures.
*3: Ensure the secure installation.
*4: Check fuel injector, fuel pressure regulator and fuel filter.
*5: Inspect air leak in air intake system.
*6: Adjust accelerator cable.
124
2-7ON-BOARD DIAGNOSTICS II SYSTEM
9. General Diagnostic Table