1997 RENAULT KANGOO diagram

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
PRB4212
INTRODUCTION
The replacement of this part is an operation for a
frontal impact and is complementary to the repla-
cement of the cowl side panel (pillar lining).
It can be carried out partially from the right hand
side (see diagram and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Part only (right hand side).
2 - Part only (left hand side).
JOINTS WITH :
Engine mounting height adjuster (right hand side)
Shock absorber cup height adjuster
Side member closure panel
Front end lower cross member (right hand side)
Cowl side panel (pillar lining)
PARTS CONCERNED (thickness in mm):
1Engine mounting 2
2Shock absorber cup height adjuster 2
3Side member closure panel 1
4Side member, front section 1.5
5Front wheel arch 1
6Front end lower cross member 1.5
7Cowl side panel (pillar lining) 1.5
or
42-12

UPPER FRONT STRUCTURE
Plenum chamber
42G
PRB4214
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch for a frontal impact,
- cowl side panel for a side impact.
This operation may be carried out partially (see
diagram and method below).
The Parts Department only provides chambers of
the (1) "air conditioning" type, as a result, the
closure panel must also be ordered (2).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Plenum chamber
Part assembled with :
- bonnet lock mounting,
- windscreen wiper motor mounting.
2 Partition closure panel.
JOINTS WITH :
Wheel arch
Injection unit and impact sensor mounting (left
hand side)
Bulkhead
Pillar lining (cowl side panel)
Windscreen aperture lower cross member
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Shock absorber cup height adjuster 1
3Shock absorber cup 2
4Injection unit and impact sensor
mounting (left hand side) 2
5Bulkhead 1
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5
8Windscreen aperture lower cross
member 1.2
or
42-24

UPPER FRONT STRUCTURE
Windscreen aperture lower cross member
42H
PRB4215
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch with the cowl side panel for a
frontal impact,
- the front pillar with lining for a side impact.
This operation may be carried out partially (see
diagram and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
The Parts Department supplies the windscreen
aperture lower cross member (1) without the stee-
ring column mounting (2), which must be ordered
separately.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Windscreen aperture cross member
Part assembled with :
- steering column mounting height adjus-
ter,
- lower reinforcement of windscreen aper-
ture cross member.
2 Steering mounting
Part only.
JOINTS WITH :
Bulkhead
Windscreen aperture lower cross member
Windscreen aperture lower cross member
reinforcement
Steering column mounting height adjuster
Steering column mounting
Cowl side panel (pillar lining)
Windscreen wiper mounting
PARTS CONCERNED (thickness in mm) :
1Bulkhead 1
2Windscreen aperture lower cross
member 1.2
3Windscreen aperture lower cross
member reinforcement 1.2
4Steering column mounting height
adjuster 1.5
5Steering column mounting 2
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5or
42-28

UPPER FRONT STRUCTURE
Bulkhead
42J
PRB4217
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
1 - for a frontal impact :
- the wheel arch with the cowl side panel,
- the plenum chamber ,
2 - for a side impact:
- the front pillar with lining,
- the windscreen aperture lower cross mem-
ber,
- the plenum chamber .
This part may be partially replaced (see diagram
and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- windscreen wiper mounting,
- windscreen wiper mounting reinforcement.
JOINTS WITH :
Floor
Windscreen wiper mounting
Windscreen wiper motor mounting
Windscreen pillar
Windscreen pillar lining
Front side cross member
PARTS CONCERNED (thickness in mm) :
1Bulkhead 0.7
2Floor 0.8
3Windscreen wiper motor mounting 1.5
4Windscreen pillar 1
5Windscreen pillar lining 1
6Rear side member, front section 2.5
7Front side cross member 1
8Front pillar 0.8
or
42-34

UPPER SIDE STRUCTURE
Left hand side sill panel
43G
PRB4317
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
This part can be partially replaced (see diagram
and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
This part may be replaced in two ways :
1 - Cut A-A (described below)
2 - Cut B-B (refer to operation N for the front pil-
lar)
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
or
LIST OF JOINTS :
Body side lining
Sill panel closure panel, rear section
Sill panel closure panel, front section
PARTS CONCERNED (thickness in mm) :
1Left hand side sill panel 0.8
2Body side lining 0.7
3Sill panel closure panel, rear section 1.2
4Sill panel closure panel, front section 1.2
43-25

UPPER REAR STRUCTURE
Rear wing panel
44A
PRB4413
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts marked on the diagram be-
low) :
1 - complete replacement with cut A.A
2 - partial replacement with cut B.B
At the end of the section there are special details
for the glazed version and for the version with
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Centre pillar reinforcement
PARTS CONCERNED (thickness in mm):
1Rear wing panel (right hand side) 0.8
2Rear wing panel lining
(right hand side) 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Centre pillar upper reinforcement 1.2
10Centre pillar reinforcement 1.2
11Sill panel rear closure panel 1.5
12Seat belt mounting reinforcement 1.2
13Roof flap rain channel 0.7
44-1

UPPER REAR STRUCTURE
Side panel
44B
PRB4414
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts on the diagram below) :
1 - complete with cut A.A on the upper section
2 - partial with cut B.B for the glazed version
At the end of the section there are also special de-
tails for the glazed version and the version with a
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Door pillar reinforcement
Wing panel stiffener spacer
PARTS CONCERNED (thickness in mm):
1Rear wing panel 0.8
2Rear wing panel lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Door pillar upper reinforcement 1.2
10Door pillar reinforcement 1.2
11Sill panel closure panel 1.5
12Roof flap rain channel 0.7
13Sill panel pillar reinforcement 1.2
14Wing panel stiffener spacer 0.7
15Wing panel stiffener 0.7
44-9