1997 RENAULT KANGOO ABS

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
PRB4133
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of:
1 - For a side impact :
- the sill panel reinforcement ,
- the rear inner wheel arch,
- the rear wing panel lining.
Replace part section along cut A (see diagram
and method below).
2 - For a rear impact
- the rear end panel,
- the rear side member, part section or
complete.
Replace part section along cut B (see diagram
and method below).
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with towing ring reinforcement.
JOINTS WITH:
Side floor
Upper shock absorber gusset
Sill panel closure panel
Rear axle assembly mounting unit
Shock absorber mounting upper reinforcement
Sill panel closure panel, rear section
Rear floor front cross member, front section
Rear side member
Wheel arch
Spring bumper mounting
Rear floor stiffener
Centre cross member
PARTS CONCERNED (thickness in mm):
1Rear floor, rear section 1
2Side floor 0.8
3Upper shock absorber gusset 1.5
4Sill panel closure panel 1.2
5Rear axle assembly mounting unit 1.2
6Shock absorber mounting
upper reinforcement 1.2
7Sill panel closure panel, rear section 1.5
8Rear floor front cross member 0.8
9Rear side member 1.5
10Wheel arch 1
11Spring bumper mounting 1.5
12Spring bumper mounting
reinforcement 1.5
13Rear floor stiffener 1
14Centre cross member 1.5
15Rear floor, front section 0.8
or
41-44

LOWER STRUCTURE
Rear end cross member
41P
PRB4136
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end pa-
nel for a rear impact.
The side member extensions must be replaced
(11) and (12) , and must be ordered separately.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
10 - Part assembled with rear shock absorber
reinforcement
11 and 12 - Side member extension
JOINTS WITH:
Rear shock absorber reinforcement
Towing ring (left hand side)
Rear side member extension
Side panel rain channel
Side panel lining
Rear floor
Side member
PARTS CONCERNED (thickness in mm):
1Rear end cross member 1.2
2Rear shock absorber reinforcement 1
3Towing ring (left hand side) 1.5
4Rear side member extension 1.5
5Side panel rain channel 1.5
6Side panel lining 0.7
7Rear floor 0.8
8Side member 1.5
41-55

LOWER STRUCTURE
Rear shock absorber reinforcement
41Q
PRB4137
INTRODUCTION
For a rear impact, the replacement of this part is a
complementary operation to the replacement of
the rear end panel.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Rear shock absorber reinforcement
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear shock absorber reinforcement 1
2Rear end cross member 1.2
3Towing ring (left hand side) 1.5
4Rear side member extension 1.5
41-58

LOWER STRUCTURE
Rear shock absorber reinforcement
41Q
13352R13351R1
A
CAT13327R6
B
12
CAT13327R5
23
14
41-59

LOWER STRUCTURE
Complete rear side member
41T
PRB4140
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the side panel
with lining and the inner wheel arch for a rear
side impact.
It requires the partial replacement of the rear
floor, rear section and the front cross member of
the rear floor .
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- side member rear reinforcement,
- towing ring (left hand side),
- rear side member extension ,
- upper shock absorber gusset,
- rear axle assembly mounting unit,
- upper gusset of rear axle assembly mounting,
- side member reinforcement,
- sill panel closure panel, rear section.
JOINTS WITH:
Sill panel closure panel
Centre cross member
Rear floor stiffener
PARTS CONCERNED (thickness in mm):
1Rear side member 1.5
2Rear floor 1
3Centre cross member 1.5
4Sill panel closure panel 1.2
5Sill panel closure panel,
rear section 1.5
6Rear floor stiffener 1
7Rear shock absorber lower gusset 1.5
41-63

LOWER STRUCTURE
Rear floor unit
41W
PRB4143
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end pa-
nel for a rear impact.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- rear end cross member,
- rear floor centre cross member,
- rear floor front cross member,
- rear floor,
- rear floor stiffener ,
- complete rear side members
JOINTS WITH:
Side floor
Tunnel
Sill panel closure panel
Side panel lining
Rear wheel arch
PARTS CONCERNED (thickness in mm):
1Side floor 0.8
2Tunnel 1.2
3Rear floor, rear section 1
4Sill panel closure panel 1.2
5Side panel lining 0.7
6Wheel arch 1
7Sill panel closure panel, rear section 1.5
8Rear floor front cross member 0.8
9Side panel 0.8
10Spring bumper mounting
reinforcement 1.5
11Spring bumper mounting 1.5
12Shock absorber mounting upper
reinforcement 1.2
41-71

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
PRB4211
INTRODUCTION
The replacement of this part is complementary to
the headlight carrier panel for a frontal impact.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Parts only :
1 - Cowl side panel upper reinforcement, front
section.
2 - Cowl side panel upper reinforcement, rear
section.
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1
2Cowl side panel upper reinforcement,
front section 1
3Cowl side panel upper reinforcement,
rear section 1
4Engine support plate 2
5Shock absorber cup 2
6Shock absorber cup height adjuster 1
7Windscreen wiper mounting 1
8Front pillar 1.5
JOINTS WITH :
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement, front
section
Cowl side panel upper reinforcement, rear
section
Front pillar
12892R
CAA11538R4
A
2 / 3
1
42-8