1997 MITSUBISHI TRITON display

ENGINE ELECTRICAL ± Charging System16-6
This test determines whether the alternator output
current is normal.
(1) Before the test, always be sure to check the
following.

Alternator installation

Battery (Refer to GROUP 54 ± Battery.)
NOTE
The battery should be slightly discharged.
The load needed by a fully-charged battery
is insufficient for an accurate test.

Alternator drive belt tension (Refer to
GROUP 11 ± On-vehicle Service.)

Fusible link

Abnormal noise from the alternator while
the engine is running.
(2) Turn the ignition switch off.
(3) Disconnect the negative battery cable.
(4) Disconnect the alternator output wire from the
alternator ªBº terminal. Connect a DC test
ammeter with a range of 0 ± 100 A in series
between the ªBº terminal and the disconnected
output wire. (Connect the (+) lead of the
ammeter to the ªBº terminal. Connect the (±)
lead of the ammeter to the disconnected output
wire.)
Caution
Never use clips but tighten bolts and nuts
to connect the line. Otherwise loose
connections (e.g. using clips) will lead to
a serious accident because of high current.
NOTE
An inductive-type ammeter which enables
measurements to be taken without
disconnecting the alternator output wire should
be recommended.
(5) Connect a voltmeter with a range of 0 ± 20 V
between the alternator ªBº terminal and the
earth. (Connect the (+) lead of the voltmeter
to the ªBº terminal, and then connect the (±)
lead of the voltmeter to the earth.)
(6) Connect the negative battery cable.
(7) Connect a tachometer. (Refer to GROUP 11
± On-vehicle Service.)
(8) Leave the hood open.
(9) Check that the reading on the voltmeter is equal
to the battery voltage.
NOTE
If the voltage is 0 V, the cause is probably
an open circuit in the wire or fusible link between
the alternator ªBº terminal and the battery (+)
terminal.(10)Turn the light switch on to turn on headlamps
and then start the engine.
(11) Immediately after setting the headlamps to high
beam and turning the heater blower switch to
the high revolution position, increase the engine
speed to 2,500 r/min and read the maximum
current output value displayed on the ammeter.
Limit: 70% of normal current output
NOTE

For the nominal current output, refer to the
Alternator Specifications.

Because the current from the battery will
soon drop after the engine is started, the
above step should be carried out as quickly
as possible in order to obtain the maximum
current output value.

The current output value will depend on
the electrical load and the temperature of
the alternator body.

If the electrical load is small while testing,
the specified level of current may not be
output even though the alternator is normal.
In such cases, increase the electrical load
by leaving the headlamps turned on for
some time to discharge the battery or by
using the lighting system in another vehicle,
and then test again.

The specified level of current also may not
be output if the temperature of the alternator
body or the ambient temperature is too
high. In such cases, cool the alternator and
then test again.
(12)The reading on the ammeter should be above
the limit value. If the reading is below the limit
value and the alternator output wire is normal,
remove the alternator from the engine and
check the alternator.
(13)Run the engine at idle after the test.
(14)Turn the ignition switch off.
(15)Remove the tachometer.
(16)Disconnect the negative battery cable.
(17)Disconnect the ammeter and voltmeter.
(18)Connect the alternator output wire to the
alternator ªBº terminal.
(19)Connect the negative battery cable.

ABS <2WD> ± Troubleshooting35B-18
Inspection Procedure 7
Brake operation is abnormal.
Probable cause
This varies depending on the driving conditions and the road surface conditions, so
problem diagnosis is difficult. However, if a normal diagnosis code is displayed, carry
out the following inspection.
Improper installation of wheel speed sensor

Incorrect sensor harness contact

Foreign material adhering to wheel speed sensor

Malfunction of wheel speed sensor

Malfunction of rotor

Malfunction of wheel bearing

Malfunction of hydraulic unit

Malfunction of ABS-ECU
OK
Check trouble symptom.NGReplace the ABS-ECU.
OK
Check the following connector.
C-62NG
Repair
NG
Measure at ABS-ECU connector C-62.

Disconnect the connector and
measure at the harness side.

Resistance value between terminals
10-23, 7-20, 8-21 and 9-22
OK:1.2 ± 1.4 kW
(The sensor harness and connector
should be moved while these
inspections are carried out.)NG
Repair
OK
Check trouble symptom.
OK
Check the following connectors.
A-01, A-07, F-01, F-16, D-01, and C-02NG
Repair
OK
Wheel bearing check. (Refer to GROUP
26 and 27 ± On-vehicle Service.)NG
Repair
OK
Rotor check. (Refer to P.35B-40.)NGReplace the rotor.
OK
Hydraulic unit check. (Refer to P.
35B-26.)
OK
Wheel speed sensor output voltage
check. (Refer to P. 35B-24.)NGWheel speed sensor check. (Refer to
P. 35B-39.)NGReplace the wheel speed sensor.
Wheel speed sensor installation check.NG
Repair

ABS <4WD> ± Troubleshooting35C-11
DATA LIST REFERENCE TABLE35201150107
The following items can be read by the MUT-II from the ABS-ECU input data.
1. When the system is normal
Item No.Check itemChecking requirementsNormal value
11Front-right wheel speed sensorPerform a test runVehicle speeds
displayed on the12Front-left wheel speed sensor
dis layed on the
speedometer
and MUTIIare13Rear-right wheel speed sensorand MUT-II are
identical.
14Rear-left wheel speed sensor
16ABS-ECU power supply
voltageIgnition switch power supply voltage and valve
monitor voltage9 ± 16 V
25Free wheel engage switchEngage 4WDON
Engage 2WDOFF
264WD detection switchPlace the transfer lever at 4H.ON
Place the transfer lever at 2H.OFF
27Rear differential lock detection
switch
Turn on the switch.ON
switch
Turn off the switch.OFF
32G-sensor output voltageStop the vehicle.2.4 ± 2.6 V
Perform a test run.Display value
fluctuates with a
mean value of
2.5 V.
33Stop lamp switchDepress the brake pedal.ON
Release the brake pedal.OFF
2. When the ABS-ECU shut off ABS operation.
When the diagnosis system stops the ABS-ECU, the MUT-II display data will be unreliable.
ACTUATOR TEST INSPECTION TABLE35201160056
Refer to GROUP 35B ± Troubleshooting.

SRS ± Sealant/Troubleshooting52B-6
SEALANT52400060015
ItemSpecified sealantRemark
Sensor cable3M ATD Part No. 8625 or equivalentRibbon sealer
TROUBLESHOOTING52400310097
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Refer to GROUP 00 ± How to Use Troubleshooting/Inspection Service Points.
DIAGNOSIS FUNCTION52400320083
DIAGNOSIS CODES CHECK
Connect the MUT-II to the diagnosis connector (16-pin) under the instrument under cover, then check
diagnosis codes.
(Refer to GROUP 00 ± How to Use Troubleshooting/Inspection Service Points.)
ERASING DIAGNOSIS CODES
Refer to GROUP 00 ± How to Use Troubleshooting/Inspection Service Points.
INSPECTION CHART FOR DIAGNOSIS CODES52400330123
Inspect according to the inspection chart that is appropriate for the malfunction code.
Code No.Diagnosis itemReference page
11, 12, 13Front impact sensor system52B-7
21, 22Air bag module (squib) system52B-8
31, 32SDU capacitor system52B-9
33*Cranking signal system52B-10
34*Connector lock system52B-11
41*IG1 (A) power circuit system52B-11
42*IG1 (B) power circuit system52B-12
43SRS warning lamp drive circuit system
Lamp does not illuminate*52B-13
SRS warning lamp drive circuit system
Lamp does not switch off52B-14
44SRS warning lamp drive circuit system52B-14
45SDU non-volatile memory (EEPROM) and A/D converter system52B-14
NOTE
(1) *: If the vehicle condition returns to normal, the diagnosis code will be automatically erased, and the SRS warning
lamp will return to normal.
(2) If the vehicle has a discharged battery it will store the fault codes 41 or 42. When these diagnosis codes are displayed,
check the battery.

SRS ± Post-collision Diagnosis52B-19
POST-COLLISION DIAGNOSIS52400110154
To inspect and service the SRS after a collision (whether
or not the air bag has deployed), perform the following steps.
SRS DIAGNOSIS UNIT MEMORY CHECK
1. Connect the MUT-II to the diagnosis connector (16-pin).
Caution
Turn off the ignition switch before connecting or
disconnecting the MUT-II.
2. Read (and write down) all displayed diagnosis codes.
(Refer to P. 52B-6.)
NOTE
If the battery power supply has been disconnected or
disrupted by the collision, the MUT-II cannot communicate
with the SRS diagnosis unit. Inspect and, if necessary,
repair the body wiring harness before proceeding further.
3. Read the data list (fault duration and how many times
memories are erased) using the MUT-II.
Data list
No.Service Data ItemApplicability
91How long a problem has lastedMaximum time to be stored: 9999 minutes
(approximately 7 days)
92Number indicating houw often the memory is clearedMaximum time to be stored: 250
4. Erase the diagnosis codes and after waiting 5 seconds
or more read (and write down) all displayed diagnosis
codes. (Refer to P.52B-6.)
REPAIR PROCEDURE
WHEN AIR BAG DEPLOYS IN A COLLISION.
1. Replace the following parts with new ones.

SRS diagnosis unit (SDU) (Refer to P. 52B-26.)

Air bag module (Refer to P. 52B-28.)

Front impact sensors (Refer to P. 52B-23.)

CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-12
Code No.21 Communication system between MUT-II and
engine-ECUProbable cause
After the ignition switch turned to ON, the confirmation code is not received from
the engine-ECU within allowable time, or an abnormal code is received.
Malfunction of harness or connector

Malfunction of engine-ECU

Malfunction of immobilizer-ECU
Is diagnosis code No.54 displayed from
the engine-ECU?Ye sCheck the engine-ECU power source
and the earth circuit. (Refer to GROUP
13A ± Troubleshooting.)
No
Check the following connectors:
C-19, C-36, C-50NG
Repair
OK
Check trouble symptom.NGCheck the harness between the engine-
ECU and immobilizer-ECU.NG
Repair
OK
Check trouble symptom.
NG
Replace the immobilizer-ECU.
Register the password (secret code)
and ID code. (Refer to P.54-23.)
Check trouble symptom.NGReplace the engine-ECU.
Code No.31 EEPROM abnormality inside immobilizer-
ECUProbable cause
No data has been written to the EEPROM inside the immobilizer-ECU.
Malfunction of immobilizer-ECU
Check trouble symptom.NGReplace the immobilizer-ECU.Register the password (secret code)
and ID code. (Refer to P.54-23.)

CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-15
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Communication with MUT-II is impossible
Probable cause
The cause is probably that a malfunction of the diagnosis line or the immobilizer-ECU
ia not functioning.
Malfunction of diagnosis line

Malfunction of harness or connector

Malfunction of immobilizer
Ye sOK
Check trouble symptom.
NG
OK
Check trouble symptom.NG
Check the harness between the immobi-
lizer-ECU and diagnosis connector.NG
Repair
OK
Check the immobilizer-ECU power sup-
ply and earth circuit. (Refer to P.54-17,
Inspection Procedure 5.)
OK
Check trouble symptom.NGReplace the immobilizer-ECU.

Register the password (secret code)
and the ID code. (Refer to P.54-23.)

Register the password (secret code),
reset the code to the factory setting and
register the ID code. (Refer to P.54-23.)
Check the immobilizer-ECU connector
C-36.
(Short-circuited harness wire between
terminal No.14 and No.15)NG
Repair
Can the MUT-II communicate with the
engine-ECU?NoCheck the following connectors:
C-35, C-36NG
Repair
Inspection Procedure 2
ID code cannot be registered using the MUT-II
Probable cause
The cause is probably that there is no ID code registered in the immobilizer-ECU
or there is a malfunction of the immobilizer-ECU.
Malfunction of transponder

Malfunction of ignition key ring antenna

Malfunction of harness or connector

Malfunction of immobilizer-ECU
No ignition key can be registered.NoReplace the ignition key that cannot be
registered.Re-register the ID code.
(Refer to P.54-23.)
Ye s
Is a diagnosis code displayed?Ye sTo INSPECTION CHART FOR DIAG-
NOSIS CODE. (Refer to P.54-10, 13.)
No
Check the immobilizer-ECU power
source and the earth circuit. (Refer to
P.54-17, Inspection Procedure 5.)OKCheck trouble symptom.NGReplace the immobilizer-ECU.

Register the password (secret code)
and the ID code. (Refer to P.54-23.)

Register the password (secret code),
reset the code to the factory setting and
register the ID code. (Refer to P.54-23.)

CHASSIS ELECTRICAL ± Ignition Switch and Immobilizer System54-16
Inspection Procedure 3
Engine does not start (Cranking but no initial combus-
tion).
Probable cause
If the fuel injectors are not operating, there might be a problem with the MPI system
in addition to a malfunction of the immobilizer system.
It is normal for this to occur if an attempt is made to start the engine using a key
that has not been properly registered.
Malfunction of MPI system

Malfunction of immobilizer-ECU
Check the system voltage during crank-
ing
OK:8 V or moreNGCheck the battery.
OK
Is a diagnosis code displayed from the
immobilizer-ECU?Ye sTo INSPECTION CHART FOR DIAG-
NOSIS CODE. (Refer to P.54-10.)
No
Is a diagnosis code displayed from the
engine-ECU?Ye sRefer to GROUP 13A ± Troubleshoot-
ing.
No
Check the starting system. (Refer to
GROUP 13A ± Troubleshooting.)
OK
Check trouble symptom.
NG
Check the immobilizer-ECU power
source and the earth circuit. (Refer to
P.54-17, Inspection Procedure 5.)OKCheck trouble symptom.NGReplace the immobilizer-ECU.
Register the password (secret code)
and the ID code. (Refer to P.54-23.)
Inspection Procedure 4
Engine does not start (Cranking but no initial combus-
tion).
Probable cause
If no fuel injection, there might be a problem with the fuel injection system in addition
to a malfunction of the immobilizer system.
It is normal for this to occur if an attempt is made to start the engine using a key
that has not been properly registered.
Malfunction of diesel fuel injection system

Malfunction of immobilizer-ECU
Check the system voltage during crank-
ing
OK:8 V or moreNGCheck the battery.
OK
Is a diagnosis code displayed from the
immobilizer-ECU?Ye sTo INSPECTION CHART FOR DIAG-
NOSIS CODE. (Refer to P.54-13.)
No
Check the diesel fuel injection system.
(Refer to GROUP 13E ± On-vehicle Ser-
vice.)
OK
Check the immobilizer-ECU power sup-
ply and the earth circuit. (Refer to
P.54-17, Inspection Procedure 5.)OKCheck trouble symptom.NGReplace the immobilizer-ECU.
Register the password (secret code),
reset the code to the factory setting and
register the ID code. (Refer to P.54-23.)
Check trouble symptom.
NG
Replace the fuel cut valve controller
(fuel injection pump assembly).