1997 Mercury Villager service

219
Driving
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[GF06200(ALL)05/96]
Brakes
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[GF06300(ALL)01/96]
When the foot (service) brake pedal is depressed, the
high-mount brake lamp should illuminate.
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[GF06400(ALL)01/96]
Front Disc Brakes
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[GF06500(ALL)01/96]
The front disc brakes are self-adjusting. They do not require
service other than periodic lubrication of the caliper slide rails
and inspection for pad wear.
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[GF06600(ALL)03/96]
Rear Drum Brakes
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[GF06700(ALL)01/96]
The rear drum brakes are self-adjusting. Automatic adjustment
occurs through normal use of the brakes.
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[GF06800(ALL)05/96]
Four-Wheel Anti-lock Brakes (If Equipped)
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[GF06900(ALL)01/96]
The Anti-lock Brake System (ABS) prevents wheels from
completely locking up by automatically releasing and
re-applying the brakes. During ABS braking, slight brake pedal
pulsations may be felt on the driver's foot. These pulsations
represent the rapid cycling of the ABS valves. The pedal
pulsations are considered normal ABS operation, and will stop
when normal braking is resumed or when the vehicle comes to
a stop.
%*
[GF07000(ALL)01/96]
During ABS activation, a mechanical noise may be heard as the
ABS system cycles. This is normal ABS operation.
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[GF07100(ALL)01/96]
The ABS system has self-check capabilities. The system turns on
the ABS warning light each time you start the engine. After the
engine is started and the ABS warning light turns off, the
system performs another test the first time the vehicle reaches
4 mph (6 km/h). A mechanical noise may be heard as the ABS
system performs a self test. This is a normal part of the self test
feature. If a malfunction is found during this check, the ABS
warning light will come on.
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

220
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[GF07200(ALL)01/96]
You should always be careful when braking, even if your
vehicle has the ABS system. Heavy braking on roads with loose
surfaces such as snow or gravel, or roads with severe pavement
irregularities could also cause you to lose control of your
vehicle.
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[GF07300(ALL)03/96]
RWARNING
If the anti-lock brake system warning light remains on or
comes on while driving, have the braking system checked
by a qualified service technician as soon as possible.
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[GF07310(ALL)03/96]
NOTE: If a fault occurs in the anti-lock system, and the brake
warning light is not lit, the anti-lock system is
disabled but normal brake function remains
operational.
[GF07350(ALL)01/96]
Ford Motor Company has not found any negative effects of
mobile radio transmitting equipment installed on vehicles with
the ABS system providing that the radio is installed according
to the radio manufacturer's instructions. However, if you have
had a mobile radio transmitter installed and the check ABS light
comes on (at any time other than immediately after turning the
key to the ON position) have your mobile radio dealer inspect
the installation. Also, if the ABS system is activated other than
during maximum braking, have your mobile radio installation
checked.
%*
[GF07400(ALL)03/96]
If Brakes Do Not Grip Well or Pedal is ªLowº
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[GF07500(ALL)01/96]
If the brake pedal seems ªlowº it may indicate the need for a
brake system inspection and/or service. Apply your parking
brake several times. If the condition has not improved, you
should have your brakes checked as soon as possible.
%*
[GF07600(ALL)01/96]
Occasional brake squeal during light to moderate stops does not
affect the function of the brake system and is normal. However,
if the squeal becomes very loud or if it becomes more frequent,
return the vehicle to your dealer for inspection.
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Driving
223
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[GF09000(ALL)02/96]
The parking brake is not designed to stop a moving vehicle, but
you can use the parking brake to stop your vehicle in an
emergency if the service brakes fail. However, since the parking
brake does not stop your vehicle as quickly as the normal
brakes, the stopping distance will increase greatly.
%*
[GF09100(ALL)01/96]
Steering Your Vehicle
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[GF09110(ALL)01/96]
Your vehicle has power steering. Power steering uses energy
from the engine to help steer your vehicle.
%*
[GF09120(ALL)03/96]
If the amount of effort needed to steer your vehicle changes at a
constant vehicle speed, have the power steering system checked.
If the power steering system breaks down (or if the engine is
turned off), you can steer the vehicle manually but it takes more
effort.
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[GF09130(ALL)01/96]
Never hold the steering wheel in the extreme right or left
position for more than five seconds if the engine is running.
This can damage the power steering pump.
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[GF09140(ALL)01/96]
NOTE: After any severe impact such as striking large
potholes, sliding into curbs on icy roads, or a collision
involving the front end, have the front suspension
and steering checked for possible damage.
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

230
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[GF12500(ALL)05/96]
Trailer Towing (may require trailer tow option package)
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[GF12600(ALL)01/96]
Towing a trailer puts an additional load on your vehicle's
engine, transaxle, axle, brakes, tires and suspension. For your
safety and for the good of your vehicle, use the right equipment
for the type of trailer you tow.
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[GF12700(ALL)01/96]
n
Stay within the load limits when you tow.
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[GF12800(ALL)01/96]
n
Carefully and thoroughly prepare your vehicle for towing,
making sure to use the right equipment and to attach it
properly. SeePreparing to Towin this section.
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[GF12900(ALL)01/96]
n
Use extra caution when driving your vehicle while you tow.
SeeDriving While You Towin this section.
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[GF13000(ALL)01/96]
n
Service your vehicle more frequently if you tow a trailer. See
Servicing Your Vehicle if You Towin this section.
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[GF13100(ALL)01/96]
Do not tow a trailer until your vehicle has been driven at least
500 miles (800 km).
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[GF13700(ALL)01/96]
Vehicle Loading Information
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[GF13800(ALL)01/96]
Your vehicle's load capacity is designated by weight, not
volume, so you cannot necessarily use all the available space.
Maximum safe vehicle weights as well as tire sizes, rim sizes
and inflation pressures are specified for your vehicle at the
assembly plant on the Safety Compliance Certification Label.
The certification label is located on the pillar in the driver's
door opening.
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[GF13900(ALL)01/96]
Each additional item of equipment affects how much cargo a
vehicle can carry. If a vehicle is overloaded, performance will
suffer and service concerns may arise.
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Driving
233
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[GF16200(ALL)01/96]
Gross Axle Weight Rating (GAWR)
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[GF16300(ALL)01/96]
We have all seen a car or a truck that is loaded down in the
rear and riding high in the front. This is a dangerous condition
that usually means that the rear suspension components are
under severe strain and that vehicle handling is impaired. There
is more to carrying a load than just payload or GVWR.
[GF16400(ALL)01/96]
Your Safety Compliance Certification Label not only gives the
GVWR, it also gives the Gross Axle Weight Rating (GAWR)
which is the maximum weight allowed on each axle system.
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[GF16500(ALL)01/96]
The rating is based on the carrying capacity of the weakest axle
and suspension component as well as other factors. This is why
it is so important to observe vehicle loading ratings.
Overloading a vehicle punishes components and can lead to
shortened service life or outright failure.
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[GF16600(ALL)01/96]
The weakest link in the suspension system defines the GAWR,
and may be the tires. Tires are rated to carry a specific
maximum load at a specific tire pressure.
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[GF16700(ALL)01/96]
When passenger car tires are installed on light trucks and
multipurpose passenger vehicles, they are rated at a 10% lower
load carrying capacity due to the differences in vehicle usages.
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[GF16800(ALL)01/96]
With the tires inflated to the specified pressure, the total weight
of your vehicle must not exceed the GVWR and GAWR
specified on the Safety Compliance Certification Label. This
includes full fuel tank(s), vehicle equipment, and occupants, as
well as the cargo load.
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[GF16900(ALL)01/96]
Gross Combined Weight Rating (GCWR)
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[GF17000(ALL)01/96]
The GCWR is the maximum allowable weight of the towing
vehicle and the loaded trailer (including all cargo and
passengers).
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Driving
239
[GF20700(ALL)05/96]
Servicing Your Vehicle If You Tow
[GF20800(ALL)03/96]
If you tow a trailer for a long distance, your vehicle will need
to be serviced more frequently than usual. See theMaintenance
Schedulebooklet in the Owner's portfolio.
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[GF20900(ALL)01/96]
Trailer Towing Tips
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[GF21000(ALL)01/96]
Before starting on a trip, practice turning, stopping and backing
in an area away from heavy traffic. Get to know the ªfeelº of
the vehicle/trailer combination.
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[GF21100(ALL)01/96]
Practice backing up. Back up very slowly, with someone outside
at the rear of your trailer to guide you. Place your hand at the
bottom of the steering wheel and move it in the direction you
want the rear of the trailer to swing. Slight movement of the
steering wheel results in a much larger movement of the rear of
the trailer.
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[GF21200(ALL)01/96]
When turning, drive slightly beyond the normal turning point
so the trailer wheels will clear curbs or other obstructions.
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[GF21300(ALL)01/96]
Allow more room for stopping with a trailer attached. Trailer
brakes should be applied first, whether manually or
automatically controlled, when approaching a stop.
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[GF21400(ALL)01/96]
For an easy-to-operate vehicle/trailer combination, the trailer
tongue load should be approximately 10-15% of the loaded
trailer weight.
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[GF21500(ALL)01/96]
Make a thorough check of your equipment before starting out
on the road. After you have traveled about 50 miles (80 km),
stop in a protected area and double-check your hitch and
electrical connections. Also check trailer wheel lug nuts for
tightness.
[GF21600(ALL)01/96]
When stopped in traffic for long periods of time in hot weather,
place the gearshift selector lever in Park (P) to increase the
engine idle speed. This aids in engine cooling and air
conditioner efficiency. If the engine overheats, press the air
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Roadside Emergencies
271
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[ER01400(ALL)02/96]
To avoid damaging your vehicle or your battery, and to avoid
injury to yourself, follow these directions for preparing your
vehicle to jump-start and connecting the jumper cables in the
order they are given. If in doubt, call for road service.
%*
[ER01500(ALL)02/96]
Preparing Your Vehicle
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[ER01600(ALL)02/96]1.
Your vehicle has a 12-volt starting system, so you need to
use a 12-volt jumper system. You will damage your starting
motor, ignition system, and other electrical parts if you
connect them to a 24-volt power supply (either two 12-volt
batteries in series or a 24-volt generator set).
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[ER01700(ALL)02/96]2.
Do not disconnect the battery of the disabled vehicle. You
could damage the vehicle's electrical system.
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[ER01800(ALL)02/96]3.
Park the booster vehicle close to the hood of the disabled
vehicle.Make sure the vehicles do not touch each other.Set
the parking brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
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[ER01900(ALL)02/96]4.
Check all battery terminals and remove any excessive
corrosion before you attach the jumper cables.
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[ER02000(ALL)01/96]5.
Turn on the heater blower in both vehicles. Turn off all other
switches and lights in both vehicles to prevent possible
damage to either vehicle's electrical systems.
File:10vxern.ex
Update:Thu May 30 09:55:50 1996

274
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[ER02800(ALL)02/96]
Jump-Starting
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[ER02900(ALL)02/96]1.
Make sure that the jumper cables are not in the way of
moving engine parts, then start the booster vehicle. Run the
engine at a moderate speed.
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[ER03000(ALL)02/96]2.
Let the discharged battery charge for a few minutes and then
start the disabled vehicle. It may take a couple of tries before
the vehicle starts. If the vehicle does not start after several
attempts, there may be a different problem.
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[ER03100(ALL)02/96]3.
When both vehicles are running, let them idle for a few
minutes to charge the discharged battery.
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[ER03200(ALL)02/96]
Removing jumper cables
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[ER03300(ALL)02/96]1.
Always remove the jumper cables in the reverse order.
Remove the negative (s) end of the jumper cable from the
metallic surface on the engine or frame of the disabled
vehicle.
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[ER03400(ALL)03/96]2.
Remove the negative (s) cable from the booster battery.
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[ER03500(ALL)02/96]3.
Remove the positive (+) cable from the booster battery.
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[ER03600(ALL)02/96]4.
Remove the other end of the positive (+) cable from the
discharged battery.
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[ER03750(ALL)03/96]
If you need to replace your battery, seeBatteryin the
Maintenance and Carechapter.
%*
[ER11150(ALL)04/96]
Towing Your Vehicle
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[ER11175(ALL)01/96]
If you need to have your vehicle towed, contact a professional
towing service or, if you are a member, your roadside assistance
center.
[ER11200(ALL)01/96]
DO NOT TOW YOUR VILLAGER WITH SLINGBELT
EQUIPMENT. Ford Motor Company has not developed or
approved a T-hook sling-type procedure. Use wheel lift or
flatbed equipment.
File:10vxern.ex
Update:Thu May 30 09:55:50 1996