1997 MERCEDES-BENZ ML500 oil

MOL Dynamic Star 0W-40
X
MOL-LUB Ltd., Almasfüzitö, Hungary

MOL Dynamic Star 5W-40
X
MOL-LUB Ltd., Almasfüzitö, Hungary

Morris Multilife
X
Morris & Co. Ltd., Shrewsbury, England

Motor Gold Highline
X
Mineralöl-Raffinerie Dollbergen GmbH, Uetze-

Dollbergen, Germany

Motor Gold Supertec
X
Mineralöl-Raffinerie Dollbergen GmbH, Uetze-

Dollbergen, Germany

Motor Oil Plus 5W-40
X
Exxon Mobil Corporation, Fairfax, Virginia, USA

Motorenoel Ultra Performance Longlife
X
Meguin GmbH & Co. KG Mineraloelwerke, Saarlouis,

Germany

Motorenöl, SAE 5W-40, A 000 989 82 01X
DaimlerChrysler AG, Stuttgart, Germany

Motorex Profile M-XL 0W/30
X
Bucher AG, Langenthal, Switzerland

Motorex Profile M-XL 5W/30
X
Bucher AG, Langenthal, Switzerland

Motorex Select DX
X
Bucher AG, Langenthal, Switzerland

Motorex Select SP-X 0530
X
Bucher AG, Langenthal, Switzerland

Motorex Select SP-X 5W40
X
Bucher AG, Langenthal, Switzerland

Motorex Xperience FS-X
X
Bucher AG, Langenthal, Switzerland

Motorex Xperience FS-X 0W/30
X
Bucher AG, Langenthal, Switzerland

Motul 6100 X-cess 5W-40
X
Motul, Aubervilliers Cedex, France

Motul 8100 E-Tech 0W-40
X
Motul, Aubervilliers Cedex, France

Motul 8100 X-cess 5W-40
X
Motul, Aubervilliers Cedex, France

Motul Specific MB 229.5 5W-30
X
Motul, Aubervilliers Cedex, France

Motul Synergie
X
Motul, Aubervilliers Cedex, France

Motul Synergie Ester + 0W-40
X
Motul, Aubervilliers Cedex, France

Multilub Super Synth
X
Koordination Globus-Betriebe, St. Wendel, Germany

Neste City Pro
X
Fortum Oil and Gas Oy, Fortum, Finland

New Process Fullsynth
X
New-Process AG, Tübach SG, Switzerland

Oest ETA Synthetik
X
Georg Oest Mineralölwerke, Freudenstadt, Germany

OMV full syn
X
OMV Aktiengesellschaft, Vienna, Austria

OMV full syn plus SAE 5W-30
X
OMV Aktiengesellschaft, Vienna, Austria

Opaljet 24 S
X
Unil S.A., Saumur, France

Opet Oxt Formula 5W-40
X
Opet Petrolcülük AS., Cigli/Izmir, Turkey

Optima HC Magnum
X
Oil Refinery Modrica, Modrica, Bosnia-Herzegovina

Optima HC Magnum Plus
X
Oil Refinery Modrica, Modrica, Bosnia-Herzegovina

OWS TXI Syntholube 5W-40
X
OWS, Lohfelden, Germany

Panolin Indy SV
X
Panolin AG, Madetswil, Switzerland

Panolin Racing Synth DC
X
Panolin AG, Madetswil, Switzerland

Pennzoil Performax
X
Pennzoil-Quaker State Mediteraneo, S.L., Madrid, Spain

Pennzoil Synthetic European Formula
X
Pennzoil-Quaker State, Houston, Texas, USA

Pento High Performance 5W40
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany

Pentospeed
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany

Pentospeed 0W-30 VS
X
Deutsche Pentosin-Werke GmbH, Wedel, Germany

Petronas Syntium 3000
X
Petroliam Nasional Berhad, Kuala Lumpur, Malaysia

Petronas Syntium 900
X
Petroliam Nasional Berhad, Kuala Lumpur, Malaysia

Platinum Synthetic SL/CF 0W/30
X
Orlen Oil Sp. z o.o., Krakow, Poland

Platinum Synthetic SL/CF 5W/40
X
Orlen Oil Sp. z o.o., Krakow, Poland

PO Ultra 5W/40
X
Petrol Ofisi Anonim Sirketi, Istanbul, Turkey

Q8 Formula Special
X
Kuwait Petroleum, Hoogvliet RT, Netherlands

Quaker State DeLuxe
X
Oel-Brack AG, Hunzenschwil, Switzerland

Quaker State Full Synthetic European

Formula
X
Pennzoil-Quaker State, Houston, Texas, USA

Quaker State Synquest
XX
Oel-Brack AG, Hunzenschwil, Switzerland

raitec t 5
X
Raiffeisen Central-Genossenschaft Nordwest eG,

Münster, Germany

Ravenol Hydrocrack Synth. HCS SAE

5W-40
X
Ravensberger Schmierstoffvertrieb GmbH, Werther,

Germany

Ravenol VSI SAE 5W-40
X
Ravensberger Schmierstoffvertrieb GmbH, Werther,

Germany

Repsol Elite Competición
X
Repsol YPF Lubricantes y Especialidades, S.A.,

Mostoles-Madrid, Spain

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3

Repsol Elite Cosmos
X
Repsol YPF Lubricantes y Especialidades, S.A.,

Mostoles-Madrid, Spain

ROWE Synth RS 5W40 i
X
ROWE Mineralölwerk GmbH, Bubenheim, Germany

S-Tronic
X
Kuttenkeuler GmbH, Cologne, Germany

Selenia Digitech
X
FL Italia s.p.a., Villastellone (Torino), Italy
Selenia Perform
X
FL Selenia s.p.a., Villastellone (Torino), Italy

Selenia WR 5W-40
X
FL Selenia s.p.a., Villastellone (Torino), Italy

Shell Helix Diesel Ultra
XX
Shell International Petroleum Co., London, England

Shell Helix Plus G-B025
X
Shell International Petroleum Co., London, England

Shell Helix Plus S
X
Shell International Petroleum Co., London, England

Shell Helix Ultra
XXX
Shell International Petroleum Co., London, England

Shell Helix Ultra AB
X
Shell International Petroleum Co., London, England

Statoil LazerWay 5W40
X
Statoil Lubricants, Stockholm, Sweden

Statoil LazerWay X
X
Statoil Lubricants, Stockholm, Sweden

swd Primus HDC
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany

swd Primus Ultra
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany

swd Primus VS
X
Swd Lubricants GmbH & Co. KG, Duisburg, Germany

Syncon High Performance Synthetic
X
ConocoPhillips International Inc., Singapore, Singapore

Synt 5W/40
X
Hunold Schmierstoffe GmbH, Eching, Germany

Synt-XL; SAE 5 W 40
X
Hubert Math. Müller Handelsgesellschaft mbH,

Eschweiler, Germany

Tamoil Sint Future Prestige (I)
X
Tamoil Petroli S.p.A., Milan, Italy

Tamoil Sint Future Racing
X
Tamoil Petroli S.p.A., Milan, Italy

Teboil Diamond Plus
X
Suomen Petrooli Oy, Hamina, Finland

Top Evolution
X
TOP OIL Products Company, Burlingame, CA, USA

Tor Hypersynth
X
De Oliebron B.V., Zwijndrecht, Netherlands

Total activa 9000
X
Total Lubrifiants, Paris, France

Total quartz 9000
X
Total Lubrifiants, Paris, France

Triathlon Sprint
X
Adolf Würth GmbH & Co. KG, Künzelsau, Germany

Ultra - Synth 4000
X
Profi-Tech chem. tech. Produkte GmbH, Gingen,

Germany

Ultrasyn Plus
X
Kuttenkeuler GmbH, Cologne, Germany

Unil Opal Opaljet 32 S
X
Unil S.A., Saumur, France

Unil Synth
X
Unil Germany GmbH, Stuttgart, Germany

Unimot Synth 9
X
GB Lubricants Limited, Gateshead, England

Unoil GX-7
X
Exxon Mobil Corporation, Fairfax, Virginia, USA

Valvoline Durablend MXL
X
The Valvoline Company, Dordrecht, Netherlands

Valvoline SynPower
X
The Valvoline Company, Dordrecht, Netherlands

Valvoline SynPower 0W-40
X
The Valvoline Company, Dordrecht, Netherlands

Valvoline SynPower 5W-40
X
The Valvoline Company, Dordrecht, Netherlands

Valvoline SynPro 5W-40
X
The Valvoline Company, Dordrecht, Netherlands

Valvoline SynPro motor oil
X
The Valvoline Company, Dordrecht, Netherlands

Veedol Powertron
X
Veedol International, Swindon, England

Veedol Syntron
X
Veedol International, Swindon, England

Wako's ex Synthe
X
Wako Chemical Co. Limited, Kanagawa / Japan

Westfalen Gigatron
X
Westfalen AG, Münster, Germany

Wintershall ViVA 1 LonglifeX
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany

Wintershall ViVA 1 topsynth
X
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany

Wintershall ViVA 1 topsynth alpha
X
SRS Schmierstoff Vertrieb GmbH, Salzbergen, Germany

Wolf Masterlube Synflow DC
X
Wolf Oil Corporation N.V., Hemiksem, Belgium

Wolf Masterlube Synflow Plus
X
Wolf Oil Corporation N.V., Hemiksem, Belgium

Yacco VX 1000
X
Yacco SAF, Saint-Pierre-lès-Elbeuf, France
Yacco VX 600
X
Yacco SAF, Saint-Pierre-lès-Elbeuf, France

York 748
X
Ginouves Georges S.A., La Farlède, France

ZIC XQ
X
SK Corporation, Seoul, Rep. of Korea

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d by Modification services.
Page 4

AR03.10-P-7311-01V
Measure end clearance of piston rings

Modification notes
12.6.02

Value in line 1001 for Engine 113.967 modified from

0.012...0.060 to 0.033...0.07 and from 0010...0.030 to

0.01...0.04
Value in BE03.10-P-1001-05B for Engine

113.967 modified

*BE03.10-P-1001-05B

Test values for piston rings

Number

Designation
Engine 112.910/

911/912
Engine 112.920/

921/922/923/940/
941/942/943/944/
945/946/947/948/

960,

113.940/941/942/

943
Engine 113.944/

980/981/982/984

BE03.10-P-1001-05B
Vertical clearance of

piston ring
Groove 1
mm
0,012...0,0600,012...0,0600,012...0,060

Groove 2
mm
0,010...0,0300,010...0,0300,010...0,030

Test values for piston rings

Number

Designation
Engine 113.960/

961/962/963/965/

968
Engine

113.967

BE03.10-P-1001-05B
Vertical clearance of

piston ring
Groove 1
mm
0,012...0,0600,033...0,070

Groove 2
mm
0,010...0,030
0,01...0,04

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer

D-73734 Esslingen
59

P03.10-2034-01

1
Use the
feeler gage to measure end clearance of compression rings between

compression ring and mounting groove in the piston; replace compression rings or piston, if

necessary.

The end clearance of the oil scraper ring cannot be checked because of its three-part

design. If the compression rings are replaced, the oil scraper ring must also be replaced.

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

AR03.10-P-7311-02V
Measure gap clearance of piston rings

Test values for piston rings
Number

Designation
Engine 112.910/

911/912
Engine 112.920/

921/922/923/940/
941/942/943/944/
945/946/947/948/

960,

113.940/941/942/

943
Engine 113.944/

980/981/982/984

BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,3500,200...0,350

Groove 2
mm
0,200...0,4000,200...0,4000,200...0,400

Test values for piston rings

Number

Designation
Engine 113.960/

961/ 962/ 963/

965/ 968/
Engine

113.967

BE03.10-P-1002-05B
Piston ring gap clearance
Groove 1
mm
0,200...0,3500,200...0,350

groove 2
mm
0,200...0,4000,200...0,400

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer

D-73734 Esslingen
59

P03.10-2035-01

1
Clean cylinder contact surface.

2
Insert the two compression rings one after the other into the unworn area of the cylinder

wall and measure end clearance with

feeler gauge; replace piston rings, if necessary.

The gap clearance of the oil scraper ring cannot be checked because of its three-part

design. If the compression rings are replaced, the oil scraper ring must also be replaced.

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

AR03.10-P-7311BV
Remove/install piston rings
2.7.97

ENGINE
113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230

ENGINE
112 /945, 113.962 /982

P03.10-2022-06

1
Compression ring (plain compression

ring)

2
Compression ring ( taper-faced hook

scraper ring)

3
Oil scraper ring

4
Piston

5
Piston crown

Fig. item, etc.

Work instructions

4
Remove/install pistons

AR03.10-P-7021AV

1, 2, 3
Piston rings
transmission


Pliers

*000589513700


Removal:

Oil scraper ring
with the pliers.

The oil scraper ring (3)
must be removed and

installed by hand.


Installation:
Compression rings
-
Measure width of compression rings (1, 2).

*BE03.10-P-1003-05B

-
Pay attention to installation position of

compression rings (1, 2). The inscription


"Top" or the manufacturer's designation
must
point toward the piston crown (5).

1, 2
Measure the side clearance of the

compression rings

AR03.10-P-7311-01V

1, 2
Measure end gap of the compression rings

AR03.10-P-7311-02V

Test values for piston rings

Number

Designation
Engine 112.910/

911/912
Engine 112.913
Engine 112.920/

921/922/923/940/
941/942/943/944/
945/946/947/948/

960,

113.940/941/942/

943

BE03.10-P-1003-05B
Dimension
Plain compression ring
mm
83.2 X 1.5 X 3.189.9 X 1.5 X 3.189.9 X 1.5 X 3.1

Taper-faced hook

scraper ring
mm
83.2 X 3.5 X 3.5
89.9 X 1.75 X 3.5
89.9 X 3.5 X 3.5

Test values for piston rings

Number

Designation
Engine 112.949

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

2.1
Detach automatic transmission from engine
Models 463.206/ 209/ 232/ 233/ 240/ 241

AR27.10-P-0500BD

Models 463.243/ 244/ 245/ 246/ 247/ 248/

249/ 250/ 254

AR27.10-P-0500GA

Model 230.475

AR27.10-P-0500R

Model 230.474

Model 220 without 4MATIC

AR27.10-P-0500I

Model 220 with 4MATIC

AR27.10-P-0500IW

Models 129, 170, 202, 208, 210

AR27.10-P-0500B

Model 203 without 4MATIC, 209 with Engine

112,113

AR27.10-P-0500P

Model 203 with 4MATIC

AR27.10-P-0500PW

Model 211.061/065/070

AR27.10-P-0500T

Model 163

AR27.10-P-0500GH
2.2
Detach manual transmission from engine
Models 129, 202, 210

AR26.10-P-0020A
Models 203, 209 with Engine 112
AR26.10-P-0020P

Model 211.061

AR26.10-P-0020T

Model 208 with transmission 716.662/622

AR26.10-P-0020E

Model 170,

Model 208 with transmission 716.663

AR26.10-P-0020D

3
Detach top part of oil pan
Models 463.206/ 209/ 232/ 233/ 240/ 241/

243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254

AR01.45-P-7500FG

Model 230.474/
AR01.45-P-7500R

Model 220 without 4MATIC

AR01.45-P-7500I

Model 220 with 4MATIC

AR01.45-P-7500IW

Model 210 with 4MATIC

AR01.45-P-7500FA

Model 210 without 4MATIC

AR01.45-P-7500F

Models 202, 208

AR01.45-P-7500FC

Model 203 without 4MATIC, 209 with Engine

112,113

AR01.45-P-7500PV

Model 203 with 4MATIC

AR01.45-P-7500PW

Models 211.061/065/070

AR01.45-P-7500TV

Model 170

AR01.45-P-7500SV

Model 163

AR01.45-P-7500FB

Model 129

AR01.45-P-7500FD

4
Take off cylinder head

Remove intake manifold with complete

wiring loom during this step.

Models 463.206/ 209/ 232/ 233/ 240/ 241/

243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254

AR01.30-P-5800GV

Engine 112 in model 129 and engine 113 in

models 129, 202, 208, 210

AR01.30-P-5800B

Engine 112 in models 170, 202, 208, 210,

220 and engine 113 in models 220,

230.474 /475

AR01.30-P-5800BA

Model 163

AR01.30-P-5800MV

Models 203, 209 with engine 112, 113

Models 211.061/065/070

AR01.30-P-5800PV

5
Remove oil pump

Push back chain tensioner for this step

and take off chain.

All except models 203, 209, 211.061/065/070,

220 without 4MATIC, 230.474 /475

AR18.10-P-6020B

Model 203 without 4MATIC, 209,

211.061/065/070

AR18.10-P-6020PV

Model 203 with 4MATIC, model 220 with

4MATIC

AR18.10-P-6020PW

Model 230.474/475

AR18.10-P-6020R

6
Remove conrod bearing cap (5)

For this step, mark conrod (4) and

connecting rod bearing cap (5) on one side

relative to each other.

7
Remove conrod (4) together with pistons (3)

by lifting up and out

If pistons have been used (3), the arrows

indicating the direction of the travel and the

markings on the pistons may no longer be

visible due to carbon deposits. For this

reason, remove the carbon deposits from the

pistons. If the arrows indicating direction of
travel on the pistons are no longer

recognizable, these must be re-marked.

8
Remove circlip (1) of piston pin (2)

Do not damage piston (3). Place a clean

cloth underneath.

9
Press out piston pin (2)


Installing

10
Assign piston (3) to cylinder bore

AR03.10-P-7021-02BV

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Page 2

11
Oil piston pin (2) and conrod bush

12
Assemble piston (3) and conrod (4)

Install piston (3) with arrow in direction of

travel.

13
Push in piston pin (2) by hand

14
Insert circlip (1) of piston pin (2) in the groove

on piston (3)

Do not damage piston (3). Place a clean

cloth underneath.

15
Oil cleaned parts (cylinder bore, conrod

bearing journal, conrod bearing shells and

pistons)

16
Fit on tensioning strap (10) and tension

Piston ring gaps must be offset 120°.

Tensioning strap

*000589041400

17
Install piston (3) with arrow pointing in

direction of travel

Rotate crankshaft far enough so that the

connecting rod when inserting piston into

cylinder bore does not line up at the

connecting rod journal!

18
Inspect conrod bolts (6)

AR03.10-P-6111-01BV

Thread and shank length

*BE03.10-P-1001-03A

19
Install conrod bearings and fit on conrod

bearing cap (5)


The connecting rod bearing shell (7) with

oil drilling (arrow) must be mounted in the

connecting rod, otherwise the piston pin (2) is

not lubricated.

The anti-twist locks (8) of the connecting rod

bearing shells (7) must be seated in the

grooves (9) in the conrods (4) and connecting

rod bearing caps (5).
AR03.10-P-6111-06AV

The connecting rod and connecting rod

bearing cap are cracked (broken) (arrow).

They must not be installed the wrong side

round!

20
Tighten conrod bolts (6)

AR03.10-P-6111-02BV


*BA03.10-P-1001-01E

21
Rotate crankshaft

To inspect ease of operation.

22
Install oil pump
-
Ensure oil return flow check valve is

correctly located.

-
Clean strainer of oil pump.

-
Fill oil pump with engine oil before

installing so that it pumps oil when first

started.

All except models 203, 209, 211.061/065/070,

220 without 4MATIC, 230.474 /475

AR18.10-P-6020B

Model 203 without 4MATIC, 209,

211.061/065/070

AR18.10-P-6020PV

Model 203 with 4MATIC, model 220 with

4MATIC

AR18.10-P-6020PW

Model 230.474/475

AR18.10-P-6020R

23
Fit on cylinder head
Models 463.206/ 209/ 232/ 233/ 240/ 241/

243/ 244/ 245/ 246/ 247/ 248/ 249/ 250/ 254

AR01.30-P-5800GV

Engine 112 in model 129 and engine 113 in

models 129, 202, 208, 210

AR01.30-P-5800B

Engine 112 in models 170, 202, 208, 210,

220 and engine 113 in models 220,

230.474 /475

AR01.30-P-5800BA

Model 163

AR01.30-P-5800MV

Models 203, 209 with engines 112, 113

Models 211.061/065/070

AR01.30-P-5800PV

24
Fit on top part of oil pan
Model 463

AR01.45-P-7500FG

Model 230.474/475

AR01.45-P-7500R

Model 220 without 4MATIC

AR01.45-P-7500I

Model 220 with 4MATIC

AR01.45-P-7500IW

Model 210 with 4MATIC

AR01.45-P-7500FA

Model 210 without 4MATIC

AR01.45-P-7500F

Models 202, 208

AR01.45-P-7500FC

Model 203 without 4MATIC, 209 with engines

112,113

AR01.45-P-7500PV

Model 203 with 4MATIC

AR01.45-P-7500PW

Model 211.061/065/070

AR01.45-P-7500TV

Model 170

AR01.45-P-7500SV

Model 163

AR01.45-P-7500FB

Model 129

AR01.45-P-7500FD

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Page 3

AR46.20-P-0600GH
Removing and installing rack-and-pinion steering
1.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P46.20-2126-09

Shown on model 163.154 (vehicles

without speed-sensitive power steering)

1
Front axle carrier

10a
Tie rod joint

21
Rubber mount
25d

Nut

25f
Steering coupling shield

30f
Return line

30i
High-pressure expansion hose

80a
Lower steering shaft

23

Rack-and-pinion steering

23a
Bolts

23h
Shim

23i
Shim

25
Steering coupling

Modification notes
10.9.03

Reference to adjusting toe on front axle replaced by

reference to chassis alignment check
Step 16.1

Removing, installing

Danger!

Risk of fatal injury
if the vehicle slips or

topples off the lifting platform
Align vehicle between the columns of the

lifting platform and position the four support

plates
at the lifting platform support points

specified by the vehicle manufacturer.

AS00.00-Z-0010-01A


Danger!

Risk of injury
with
trapped or crushed

fingers when removing and installing or

aligning hoods, doors, trunk lid/tailgate and

sliding roof.
When moving components ensure that no

body parts or limbs are in the area of

movement.

AS00.00-Z-0011-01A

1
Open engine hood

AR88.40-P-1000GI

2
Extract oil from power steering pump supply

reservoir

Hand pump

*210589007100

3
Raise vehicle

4
Remove front axle gear

AR33.30-P-0525GH

5
Press tie rod joints (10a) off steering knuckles


Installation:
Replace self-locking nuts.

AR46.40-P-0200-02C


*BA46.40-P-1001-01C

Thrust piece

*140589006300

Puller

*202589023300

6
Turn steering wheel to horizontal position

(front wheels in straight-ahead position)

7
Remove key and engage steering lock

8.1
Unplug speed-sensitive power steering

connector from timing case
On vehicles with speed-sensitive power

steering code 213a

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1