1997 MERCEDES-BENZ ML500 alternator

Fig. 35: Identifying Alternator Regulator Remove/Install Components
Modification notes
26.4.05Remove alternator omitted
Remove the right fender
liner in the front fender
addedStep 1
Remove heat shield addedStep 2
Remove/Install
1Remove right inner fender in
front fender AR88.10-P-1300GH
2Remove the heat shield over
the alternator
3Unscrew bolts (1)
4Unclip cover (2) and remove Push apart retaining
lugs (3).
5Remove screws (4).
6Remove regulator (5)
towards the side Installation: When
inserting the governor (5)
ensure, that the ground lug
(6) sits close to the
governor (5).
7Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 ENGINE Electrical System - Engine - 163 Chassis
me
Saturday, October 02, 2010 3:18:55 PMPage 65 © 2006 Mitchell Repair Information Company, LLC.

Timing chain, chain tensioner
REMOVE/INSTALL CHAIN TE NSIONER - AR05.10-P-7800CA
ENGINE 112 in MODELS 170, 208, 202, 210, 209, 203
Remove/install
1Remove viscous fan (1) Right-hand thread!AR20.40-P-5660C
2Remove fan shroud (2).On model 163 unscrew
bolts at bottom of fan
shroud.
Model 463AR20.40-P-6800V
3Remove poly-V belt (3) Installation: Lock
tensioning device with a
drift or pin (diameter 5
mm).AR13.22-P-1202B
4Remove alternator (4)Model 129AR15.40-P-5032CT
Model 163AR15.40-P-5032GH
Model 208 with engine
113AR15.40-P-5032EB
Model 210 with engine
113AR15.40-P-5032ED
Model 463 with engine
112, 113AR15.40-P-5032GV
5Take chain tensioner (6) off
timing case cover (5) Installation: Replace
seal (7).
*BA05.10-P-1001-01C
Design of chain tensionerEngines 112, 113GF05.10-P-7801-01A
6Install in the reverse order
NumberDesignationEngines
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975/976Engines
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
986/987/988/
990/991/992/
993/995
BA05.10-P-1001-
01CChain tensioner in
timing case coverNm8080

2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:38 PMPage 41 © 2006 Mitchell Repair Information Company, LLC.

Models 209.361 /461 with
engine 112.912
Models 209.365 /465 with
engine 112.955
Models 209.375 /475 with
engine 113.968
Models 209.376 /476 with
engine 113.987
Model 163.174 with engine
113.981
Model 163.175 with engine
113.965AR20.40-P-5000GH
2.1Remove alternator (G2) On alternator (G2)only
unscrew upper bolt, slacken
lower bolt. Fold away the
alternator (G2).
Models 202.088,
210.061 /062/261 /262
Models 163.174/175 with
ENGINE 113AR15.40-P-5032GH
Model 170 with Engine 112AR15.40-P-5032G
Models 203.061 /261 with
engine 112.912AR15.40-P-5032P
Models 203.064 /264 /764
with engine 112.946
Models 203.065 /265 with
engine 112.961
Models 209.361 /461 with
engine 112.912
Models 209.365 /465 with
engine 112.955
Models 209.375 /475 with
engine 113.968
Models 209.376 /476 with
ENGINE 113.987
Models
203.081 /084 /281 /284 with
engine 112AR15.40-P-5032PW
Model 202 with engine
112.910 /920, except 202.088
with engine 112AR15.40-P-5032EB
Model 208 with engine
112.940, 113.943 /984
Model 210 with engine
112.921 /941, except AR15.40-P-5032ED

2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:38 PMPage 43 © 2006 Mitchell Repair Information Company, LLC.

Engine 113 in model 129, 202, 208, 210
Engine 113 (except 113.965 /981) in model 163
Engine 112 in model 202, 208, 210AR13.22-P-
1202BA
Engine 112 in model 220
Engine 113 in model 215.373 /375
Engine 113 in models
220.070 /073 /075 /083 /084 /170 /173 /175 /183 /184 /875
Engine 113.965 in model 163.175
Engine 113.981 in model 163.174
Engine 113.984 in model 208.374 /474
Engine 113.963 in models 230.475AR13.22-P-
1202R
Engine 113.992 in model 230.474
Engine 112.947 in model 170.465AR13.22-P-
1202SV
10Remove cylinder
head covers (6)Engine 112, 113 air filter located on vehicle sideAR01.20-P-
5014B
Engine 112, 113 air filter located on engine sideAR01.20-P-
5014BV
11Detach coolant
line (17, 18) from
coolant pump
(12).
12Detach coolant
line (16) at
thermostat
housing (13).
13Dismount
refrigerant
compressor (A9) Place to the side with lines connected.

*BA83.55-P-
1001-01A
14.1Remove
alternator (G2)Engine 113.963 in models 230.475
Engine 113.992 in model 230.474AR15.40-P-
5032R
15.1Remove ATF line
bracket (23).Model 230
15.2Detach ATF line
from front axle
carrierModel 163
16Remove oil pan
bottom section (9)Engine 112.942 in model 163.154AR01.45-P-
7555V
Engine 112.970 in model 163.157
Engine 113.942 in model 163.172
Engine 113.965 in model 163.175AR01.45-P-
7555VE

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:57 PMPage 100 © 2006 Mitchell Repair Information Company, LLC.