1997 MERCEDES-BENZ ML500 oil

Notes on application of
sealant to oil panENGINE 272 in MODEL 164, 2510001-
01GZA
General information on
inspecting cylinder wallsENGINE 266.920 /940 /960 / 980 in MODEL 169.0/3,245.2AH01.00-P-
0300-01AK
General information on
inspecting cylinder wallsENGINE 640AH01.00-P-
0300-01AL

Notes on application of
sealant to front cover of the
cylinder head
ENGINE 272, 273AH01.30-P-
1000-02V
Notes on application of
sealant to oil panENGINE 134.9, 135.9 in MODEL 454.0AH01.45-P-
0001-01FF
Information on application
of sealant to oil panENGINE 160.921 /922 /923 in MODEL 452.3 /4AH01.45-P-
0001-01RR
Notes on application of
sealant to oil panENGINE 273AH01.45-P-
0001-01SX
General information on
inspecting cylinder wallsENGINE 155
AH01.00-P-
0300-
01SLR
Notes on application of
sealant to oil panENGINE 271AH01.45-P-
0001-01T
Information on application
of sealant to oil panENGINE 628.961 in MODEL 211.028AH01.45-P-
0001-01TD
General information on
inspecting cylinder wallsENGINE 111, 601, 604, 605, 606, 611,612, 647, 668 ...
AH01.00-
N-0300-
01A
General information on
inspecting cylinder wallsENGINE 112, 113, 122, 134, 135, 137, 166, 275, 285, 611,
612, 613, 628, 629, 639, 642, 646, 647, 648 ...AH01.00-P-
0300-01A
Information for assigning
the cylinder head gasketsENGINE 112 ENGINE 113AH01.30-P-
1000-06V

Information on application
of sealant to end cover of
crankcase
ENGINE 628 ...AH01.40-P-
1000-04B

Information on application
of sealant to end cover of
crankcase
ENGINE 628 ...AH01.40-P-
1000-04C
Notes on application of
sealant to oil panENGINE 628.960/962/963AH01.45-P-
0001-01M
Notes on application of
sealant to oil panENGINE 112...AH01.45-P-
0001-01PV
Notes on application of
sealant to oil panENGINE
113.963 /967 /968 /987 /988 /989 /990 /991 /992 /995AH01.45-P-
0001-01R
Firing orderENGINE 111 /, 601 /, 602
AH01.00-
N-0100-
01A

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:55 PMPage 6 © 2006 Mitchell Repair Information Company, LLC.

Determine loss of pressure
at cylinderENGINE all
AH01.00-
N-1300-
02A
Notes for position of
engine numberENGINE 155AH01.00-P-
0001-01A
Notes for position of
engine numberENGINE 166, 266, 640, 668AH01.00-P-
0001-01B
Notes for position of
engine numberENGINE 611, 612, 613, 646, 647, 648AH01.00-P-
0001-01C
Notes for position of
engine numberENGINE 112, 113, 120, 137, 271, 272, 273, 275, 285, 628,
629, 642AH01.00-P-
0001-01D
Notes for position of
engine numberENGINE 601, 602, 603, 604, 605, 606AH01.00-P-
0001-01E
Notes for position of
engine numberENGINE 122.9, 134.9, 135.9, 639.9 in MODEL 454.0AH01.00-P-
0001-01FF
Notes for position of
engine numberENGINE 160.910, 660.940 in MODEL 450.3 /4AH01.00-P-
0001-01SM
General information on
inspecting cylinder wallsENGINE 156
AH01.00-P-
0300-
01AMG
Determining pressure loss
of cylindersENGINE 640AH01.00-P-
1300-02AL

Use of engine no. when
installing reconditioned
engines and factory-new
replacement engines or
crankcases
ENGINE allAH01.10-P-
0001-01A
Use of unleaded fuel in
reconditioned enginesENGINE 102, 110, 115, 116, 117...AH01.10-P-
1000-01A
Bolt diagram cylinder head
coverENGINE 120AH01.20-P-
5014-04AO

Notes on application of
sealant to cylinder shutoff
oil pump
ENGINE 137.970AH01.30-P-
1000-01A

Notes on application of
sealant to front cover at
cylinder head
ENGINE 668.914/940/941 /942AH01.30-P-
1000-02A

Notes on application of
sealant to front cover of the
cylinder head
ENGINE 640 in MODEL 169, 245AH01.30-P-
1000-02AL

Notes on application of
sealant to front cover at
cylinder head
ENGINE 275AH01.30-P-
1000-02C
Notes on application of
sealing compound to front ENGINE 275AH01.30-P-

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:55 PMPage 7 © 2006 Mitchell Repair Information Company, LLC.

Information on application
of sealant to bottom part of
crankcase
ENGINE 629AH01.40-P-
1000-03TJ

Information on application
of sealant to end cover of
crankcase
ENGINE 137.970, 275AH01.40-P-
1000-04A

Information on application
of sealant to end cover of
crankcase
ENGINE 629 at the motor aheadAH01.40-P-
1000-04TJT
Notes on application of
sealant to crankcase coverENGINE 137.970AH01.40-P-
1000-05A

Notes application of sealant
to end cover with radial
shaft seal
ENGINE 112, 113AH01.40-P-
1000-06A

Notes application of sealant
to end cover with radial
shaft seal
ENGINE 266, 640 in MODEL 169.0 /3, 245.2AH01.40-P-
1000-06AK

Notes on the sealant
process for the end cover
with radial shaft sealENGINE 166.940 /960 /961 /990 /995 /991,
668.914/940/941 /942AH01.40-P-
1000-06C

Notes application of
sealing compound to end
cover with radial shaft seal
ENGINE 134.9, 135.9 in MODEL 454.0AH01.40-P-
1000-06FF

Notes concerning
application of sealant to an
end cover with radial shaft
seal
ENGINE 642 in MODEL 203, 209AH01.40-P-
1000-06PI

Notes on application of
sealant to end cover with
radial shaft sealENGINE 642 in MODEL
211.020 /022 /084 /089 /220 /222 /284 /289AH01.40-P-
1000-06TI

Notes application of sealant
to end cover with radial
shaft seal
ENGINE 642 in MODEL 219.322AH01.40-P-
1000-06TQ
Notes on application of
sealant to oil panENGINE 137.970, 275AH01.45-P-
0001-01A
Notes on application of
sealant to oil panENGINE 266.920 /940 /960 / 980 in MODEL 169.0/3,245.2AH01.45-P-
0001-01AK
Notes on application of
sealant to oil panENGINE 640 in MODEL 169, 245AH01.45-P-
0001-01AL
Notes on application of
sealant to oil panENGINE 156 ...
AH01.45-P-
0001-
01AMG
Notes on application of
sealant oil panENGINE 112.912/946AH01.45-P-
0001-01B
Notes on application of AH01.45-P-

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:55 PMPage 10 © 2006 Mitchell Repair Information Company, LLC.

sealant oil panENGINE 1120001-01C
Notes on application of
sealant oil panENGINE 113.940 /943 /944 /961 /980 /984AH01.45-P-
0001-01D

Notes on application of
sealing compound to oil
pan
ENGINE 113.941 /942 /960 /962 /965 /981 /982 /993AH01.45-P-
0001-01E
Notes on application of
sealant to oil panENGINE 166.940/960/961 /990/991 /995,
668.914/940/941 /942AH01.45-P-
0001-01F
Information on application
of sealant to oil panENGINE 628.960 /961 /962 /963AH01.45-P-
0001-01MA

Notes application of sealant
to end cover with radial
shaft seal
ENGINE 132.9 in MODEL 451.3/4
AH01.40-P-
1000-
06MCC
Notes on application of
sealant to oil panENGINE 122.9 in MODEL 454.0AH01.45-P-
0001-01FB
Notes on application of
sealant to oil panENGINE 285AH01.45-P-
0001-01H
Notes on sealant path for
oil panENGINE 132.9 in MODEL 451.3/4
AH01.45-P-
0001-
01MCC
Notes on sealant path for
oil panENGINE 642AH01.45-P-
0001-01OM
Notes on application of
sealant to oil panENGINE 155 in MODEL 199
AH01.45-P-
0001-
01SLR
Notes on application of
sealant to oil panENGINE 160,660...AH01.45-P-
0001-01SM
Notes on sealant path for
oil panENGINE 273AH01.45-P-
0001-01SY
Notes on application of
sealant to oil panENGINE 272 in MODEL 203.08 /28 /09 /29,
211.08/28/09/29 ENGINE 273 in MODEL 211.09/29AH01.45-P-
0001-01TW
Notes on application of
sealant to oil panENGINE 272, 273 ...AH01.45-P-
0001-01TZ
Notes on application of
sealant to oil panENGINE 272AH01.45-P-
0001-01VA
Notes on application of
sealant to oil panENGINE 272AH01.45-P-
0001-01VB
Notes on sealant path for
front cover to cylinder headENGINE 611, 612, 613, 628, 646, 647, 648 ...AH01.30-P-
1000-02B

Notes on application of
sealant to cylinder head
gasket
ENGINE 113AH01.30-P-
1000-04V
Notes on application of
sealant timing case coverENGINE 112, 113AH01.40-P-
1000-01B

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:55 PMPage 11 © 2006 Mitchell Repair Information Company, LLC.

Fig. 8: Information For Assigning Cylinder Head Gaskets (2 Of 2)
NOTES ON APPLICATION OF SEALANT TIMING CASE COVER - AH01.40-P-1000-01B
Engine 112, 113
Application of sealant to timing case cover
The timing case cover is sealed with a silicone sealant at points A, C, D.
No sealant must be applied to the timing case cover at points B , pressure oil galleries to crankcase, with the
exception around the bolt hole G . Sealant which is applied to the points B , is entrained by the oil flow and
blocks the oil supply drillings of: Main bearings, camshaft bearings, rocker arms and oil spray nozzles.

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:56 PMPage 18 © 2006 Mitchell Repair Information Company, LLC.

Fig. 10: Identifying Application Of Sealan t To End Cover With Radial Shaft Seal
NOTES ON APPLICATION OF SEALANT OIL PAN - AH01.45-P-0001-01C
Engine 112
Application of sealant to top part of oil pan
The line drawn F marks the application of sealant.
Fig. 11: Identifying Application Of Sealant To Top Part Of Oil Pan
- Engine 112
Clean sealing surfaces, apply sealant only to the sp ecified surfaces with a bead of 2.0 mm ± 0.5 mm.
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be
used.

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:56 PMPage 20 © 2006 Mitchell Repair Information Company, LLC.

Application of sealant to bottom part of oil pan The line drawn F marks the application of sealant.
Fig. 12: Identifying Application Of Sealant To Bottom Part Of Oil Pan
- Engine 112
Clean sealing surfaces, apply sealant only to the sp ecified surfaces with a bead of 2.0 mm ± 0.5 mm.
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be
used.
NOTES ON APPLICATION OF SEALING CO MPOUND TO OIL PAN - AH01.45-P-0001-01E
Engines 113.941/942/960/962/965/981/982/993
Application of sealing compound to upper part of oil pan
The line drawn in (F) identifies the course of the sealin
g compound.

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:56 PMPage 21 © 2006 Mitchell Repair Information Company, LLC.

Fig. 13: Identifying Application Of Seal ing Compound To Upper Part Of Oil Pan - Engines
113.941/942/960/962/965/981/982/993
The sealing compound must be only applied to the specified
surfaces in the form of a bead of 2.0 mm ± 0.5 mm in diameter.
The sealing compound must be processe d within 10 min. The sealing compound bead must not be spread. Only
the sealing compound listed in the s ection "Repair products" may be used.
Application of sealing compound to bottom part of oil pan
The line drawn in (F) identifies the course of sealing compound.
Fig. 14: Identifying Application Of Sealin g Compound To Bottom Part Of Oil Pan
- Engines
113.941/942/960/962/965/981/982/993

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:56 PMPage 22 © 2006 Mitchell Repair Information Company, LLC.