1997 MERCEDES-BENZ ML430 cooling

Holding Pressure Shift Valve, Location/Task/Design/Function

See HOLDING PRESSURE SHIFT VALVE, LOCATION/TASK/FUNCTION
.
Shift Pressure Shift Valve, Location/Task/Function

See SHIFT PRESSURE SHIFT VALVE, LOCATION/TASK/FUNCTION
.
Overlap Regulating Valve, Location/Task/Function

See OVERLAP REGULATING VALVE, LOCATION/TASK/FUNCTION
.
Location/Task/Function Of Command Valve

See LOCATION/TASK/FUNCTION OF COMMAND VALVE
.
Selector Valve, Location/Task

See SELECTOR VALVE, LOCATION/TASK
.
Location/Task/Design/Function Of Oil Pump

See LOCATION/TASK/DESIGN/FUNCTION OF OIL PUMP
.
Lubricating Pressure, Function
Operation
The working pressure regulating valve diverts surplus oil to the lubrication pressure regulating valve, from
where it is controlled and used for lubricating and cooling the mechanical transmission and torque converter. In
addition the pressure in the torque converter is limited via the lubrication pressure.
Working Pressure Regulating Valve, Location/Task/Function

See WORKING PRESSURE REGULATING VALVE, LOCATION/TASK/FUNCTION
.
Lubrication Pressure Regulating Valve, Location/Task/Function

See LUBRICATION PRESSURE REGULATING VALVE, LOCATION/TASK/FUNCTION
.
Torque Converter Lockup Clutch Regulating Valve, Location/Task/Function

See SHIFT PRESSURE REGULATING VALVE, LOCATION/TASK/FUNCTION
.
Upshift/Downshift Solenoid Valve, Location/Task/Design/Function

See UPSHIFT/DOWNSHIFT SOLENOID VALVE, LOCATION/TASK/DESIGN/FUNCTION
.

2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
me
Saturday, October 02, 2010 3:15:29 PMPage 238 © 2006 Mitchell Repair Information Company, LLC.

Fig. 188: Identifying Air Conditioning System Hose And Clip
Remove/Install
1Remove upper frame cross
member AR62.30-P-2300GH
2Drain the washer fluid
reservoir Manual pumpFig. 189
3Disconnect connectors
and hoses from pumps (5)Loosen wiring harness
from the side of the
washer fluid reservoir. If
fitted, disconnect plug
from washer fluid level
indicator switch.
4Unscrew bolt (2)
5Loosen air conditioning
hose (3) from clip (4)
6.1Remove covers and
locking clips from fuse
and relay module Only Model 163.128.
7Detach cooling module
(10) from lower grommets
8Remove washer fluid
reservoir (1) Loosen washer fluid
reservoir (1)from lower
grommets (6). Lift up

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 285 © 2006 Mitchell Repair Information Company, LLC.

Fig. 189: Identifying Hand Pump (210 589 00 71 00)
CODING RADIO - AR82.60-P-7502-01A
1. If the radio is disconnected from the power supply, it is not operational when re-connected. After
switching on the ignition and the radio, the readout CODE appears in the display.
2. The code number for the radio is advised to you on the enclosed CODE CARD.
3. To enter the first digit of the code number, you have to continue pressing station button 1 until the correct
digit appears in the display. Adopt the same procedure for the second, third and fourth digits.
4. Once you have entered the correct code number with the station buttons 1, 2, 3, 4 and confirmed the entry
with the SEEK button (press down), the readout CODE disappears. The radio can now be operated.
5. If you enter a wrong code three times, you must wait 15 minutes before making a new entry. In addition,
if 9 incorrect entries are made, the radio will then not operate for 24 hours. During this time the radio and
the ignition (terminal 15) must remain switched on.
CODING RADIO - AR82.60-P-7502-01B
1. If the radio is disconnected from the power supply, it cannot be operated by simply reconnecting. After
switching on the ignition and the radio the word "CODE" appears in the display on the radio.
2. The code number for the radio is given on the enclosed CODE CARD.
3. Enter the code number with the station button, e.g. number 1, station button 1.
After entering the first number the word "CODE" disappears and the number entered appears followed
by 4 dashes. The next character to be entered flashes. After entering all five numbers, the first character
cooling module with the
help of an assistant. Press
washer fluid reservoir
inwards and pull straight
upwards.
Installation: Ensure that
the washer fluid reservoir
(1) is correctly seated in
the grommets (6) and
side clip.
9Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:09 PMPage 286 © 2006 Mitchell Repair Information Company, LLC.

LARGER
CONTAINER FOR
WINDSHIELD
WASHER SYSTEM
Remove
1Remove radiator
crossmember AR62.30-P-2300GH
2Drain the washer fluid
reservoir Fig. 189
3Remove container (1) Detach hoses and
connectors. Remove
screws (2) and disconnect
from lower grommets.
4Loosen air conditioning
hose (3) from clip (4)
5Detach cooling module
(10) from lower
grommets
Convert
6Press out template (5) and
set to correct dimension
(a, b) Determine actual
dimension (a) from
drawing. Divide target
dimension (a) by
determined actual
dimension (a) and copy
template with
corresponding factor to
original size.
Check dimensions for
both axes.
7Cut out holes (6) of
template
8Using the holes (7),
position the template on
the left inner fender and
fasten in place with
adhesive tape
9Center punch body at
bore (8)
10Remove template (5).
11Ø=19 mm bore hole at
punch mark *WH58.30-Z-1003-34A
12Deburr hole

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 466 © 2006 Mitchell Repair Information Company, LLC.

Fig. 412: Identifying Hand pump (210 589 00 71 00)
Commercially available tools
Parts ordering notes
13Clean, prime and paint
hole
Install
14Mount clip (9) into hole
15Installing larger washer
fluid reservoir Have someone assist
you in lifting the cooling
module. Make sure that
the container is
positioned correctly in
the grommets and that the
clip is properly seated.
Fasten inner side of
container using screws
(2). Tighten hoses and
connectors again. Level
sensor is not required .
16Mount cooling module
(10) in grommets again
17Fasten AC system hose
(3) onto clip (4) again
18Install radiator
crossmember again AR62.30-P-2300GH
19Fill washer fluid reservoir
NumberDesignation
WH58.30-Z-1003-34AStep drill bit dia. 16-30.5 mm
Part no.DesignationQuantity
000 986 06 50Priming pin1
163 860 11 60Washer fluid reservoir, 2 pumps
with level sensor1

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:14 PMPage 467 © 2006 Mitchell Repair Information Company, LLC.

AR20.00-P-1142M
Drain, pour in coolant
8.11.99

ENGINE
612.963 in MODEL 163.113

P20.20-2083-12

1
Front noise encapsulation bottom part

2
Radiator

3
Radiator drain tap

4
Siphon hose

Draining


Danger!

Risk of injury
to
fingers being jammed or

pinched
when removing, installing or aligning

hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!
Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

1
Open engine hood and raise to vertical position


Have assistant secure hood.

AR88.40-P-1000GI

2
Open cap of coolant expansion reservoir

Turn cap half a turn in the anti-clockwise

direction, release pressure, and then unscrew

cap.

3
Remove front noise encapsulation bottom

part (1)

4
Attach siphon hose (4) to drain connection of

radiator

5
Drain coolant at radiator (2) on right

To do this, turn drain tap (3) at radiator (2)

into position "1" (arrow).


Disposal of coolants.

Pay attention to legal provisions or local

wastewater regulations!

Refer to Environmental Protection Catalog

issued by MBVD/PWU for locations in

Germany.

6
Clean cooling and heating system

Clean cooling and heating system in case

of impurities. See

#

Remove oil from cooling and heating system.
AR20.00-P-1250B

Pour in


Notes on coolant
All engines

AH20.00-N-2080-01A

7
Turn drain tap (3) at radiator (2) into position

"0" (arrow)

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Danger!

Risk of accident
caused by vehicle starting

off by itself when engine is running.
Risk of

injury
caused by contusions and burns when

working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.

Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

8
Pour in coolant

Warm up engine by running at moderate

revs. Top up coolant constantly at coolant

expansion reservoir. Close coolant expansion

tank once

coolant temperature is 60-70 °C.

*BF20.00-P-1001-02E


Note on coolant level
Model 124, 129, 140, 163.113, 168, 170, 202,

208, 210, 220, 463

AH20.00-P-1142-01A

9
Inspect cooling system for leaks

AR20.00-P-1010HA


Cooling system

Number

Designation
Engine

612.963

BF20.00-P-1001-02E
Cooling system
Total capacity
Liter
Y
11.0

Filling capacity of anticorrosion/

antifreeze agent down to

-37 °C
Liter
Y
5.5

Filling capacity of anticorrosion/

antifreeze up to -45 °C
Liter
Y
6.25

Specifications for Operating

Fluids
SheetBB00.40-P-0310-01A
SheetBB00.40-P-0325-00A

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

AR20.00-P-1142HA
Draining and pouring in coolant
2.4.93

ENGINE
112 in MODELS 129, 163, 202, 208, 210, 211.061 /065 /261 /265 /080 /280 /082 /282, 220, 230.467

ENGINE
113 in MODELS 129, 163, 202, 208, 210, 211.070 /083 /283, 215, 220

ENGINE
113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254

ENGINE
112.945 in MODELS 463.209 /232 /233 /244 /245 /250

ENGINE
137 in MODELS 215, 220

ENGINE
113.982 in MODELS 463.241 /243 /246

P20.00-0215-06

Illustrated on model 202

1
Coolant expansion reservoir

2
Cooling system cap

3
Radiator drain plug

3a
Drain hose (inner diameter 12 mm)

4
Crankcase drain plug

4a
Drain hose (inner diameter 14 mm)

P20.00-2045-06

Shown on model 215 with M137

1
coolant expansion reservoir

2
Cooling system cap

3
Radiator drain plug

3a
Drain hose (inner diameter 12 mm)

Draining


Danger!

Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90°C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A


Notes on coolant
All engines

AH20.00-N-2080-01A

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1