1997 MERCEDES-BENZ ML430 wiring

material (8)
18Plug remaining antenna
cable of FM modulator
(9) into radio
19Install radio (A2)
Remove/install radio AR82.60-P-7502EA
20Retrofit video monitor (2)
and wiring harness of
video monitor (C) With glass version of
electric sliding/tilting
roof, code 414a.AZ82.60-P-0004-02A
Except glass version
of electric sliding/ tilting
roof, code 414a.AZ82.60-P-0004-02B
21Secure upper right B-
pillar paneling Ensure that the lugs of
the seat belt height
adjustment are located
correctly in the recess
clearance of the paneling.
22Install right front handle
23Install right sun visor
Remove/install sun visor AR68.60-P-5480GH
24Install right front A-pillar
cover
Remove/install paneling
on A-pillar AR68.30-P-4050GH
25Re-secure upper area of
rubber door seal
26Route wiring harness of
video/DVD player (B),
additional interface
module (4) and wiring
harness of video monitor
(C) later Up to VIN A289564,
X754619.AZ82.60-P-0004-03A
As of VIN A289565,
X754620.AZ82.60-P-0004-03B
27Retrofit auxiliary
interface module (4) in
center console Up to VIN A289564,
X754619.AZ82.60-P-0004-04A
As of VIN A289565,
X754620.AZ82.60-P-0004-04B
28Install center console
insulating mat
29Install center console
Remove/install center
console AR68.20-P-2000GH

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 392 © 2006 Mitchell Repair Information Company, LLC.

30.1Plug in plug of additional
interface module and
secure the wiring harness
of the additional interface
module (10) to the clip
(11) together with the
wiring harness of the rear
power windows in the
center console Up to VIN A289564,
X754619.
30.2Insert auxiliary interface
module (13) connector
and route between center
console mount (14) and
center console. As of VIN A289565,
X754620.
31.1Secure auxiliary interface
module plug in the left
rear corner of the ashtray
housing using self-
adhesive foamed material
(12) Up to VIN A289564,
X754619.
32Open ashtray and cup
holder and close to check
correct function
33Attach side shade of the
60% bench
34.1Retrofit video player (3) AZ82.60-P-0004-05A
*BA91.12-P-1005-03A
BA91.12-P-1008-03A
34.2Retrofit DVD player AZ82.60-P-0005-01GH
35Install 40% rear seat
Remove and install bench AR91.12-P-1010GI
Torx bit setFig. 309
36Install remaining covers
under rear seat benchReplace cover under rear
seat bench at rear with
cover from the
conversion kit.
Remove and install cover
on bottom of rear seat AR91.12-P-1100GH
37Disconnect ground lead
from battery
Disconnect ground lead
from battery AR54.10-P-0003A
38Retrofit voltage supply
for central interface
module (1) AZ82.60-P-0004-06A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 393 © 2006 Mitchell Repair Information Company, LLC.

System illustration
Fig. 311: Identifying Trafficstar Radi o And Navigation System Components

TrafficStar wiring harness with sound

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 396 © 2006 Mitchell Repair Information Company, LLC.

Fig. 312: Identifying Trafficstar Wiring Harness With Sound
1. Position CAN bus adapter (5) in center of center console strut and mark holes (b).
2. Drill holes (b) with 6.2 mm dia. bit.
Fig. 313: Identifying Mark Holes

3. Fasten CAN bus adapter (5) to center console strut with two self-tapping screws (a) from parts kit.
Screw screws through strut from below into CAN bus adapter mount.
Fig. 314: Identifying CAN Bus Adapter And Self
-Tapping Screws
4. Disconnect standard wiring harness (2) from transfer case control module (N78).
5. Connect CAN bus (9) standard wiring harness between transfer case control module (N78) and standard
wiring harness (2).
6. Route CAN bus (6) lead on fan duct.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 397 © 2006 Mitchell Repair Information Company, LLC.

Fig. 315: Identifying Transfer Case Cont rol Module And CAN Bus Wiring Harness
7. Route connector (8) for TrafficStar wiring harness (4) from radio shaft along fan duct to center console.
Fig. 316: Identifying Trafficstar Wiring Harness And Connector

Steps 8-11 apply only for vehicl es with manual transmission
8. Separate green lead (gn) from CAN bus ad apter connector (8) (see magnifying glass).
9. Tie TrafficStar (4) wiring harn ess on at height of shift gate and pull out green lead (gn).
Fig. 317: Identifying CAN Bus Adapter Conn ector And Trafficstar Wiring Harness

10. Route green lead (gn) to bac
k-up lamp switch (S16/2).

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 398 © 2006 Mitchell Repair Information Company, LLC.

11. Connect lower gray lead (gr) from connector with assignment 2 for back-up lamp switch (S16/2) to green
lead (gn) using solder connector.
The connector for the back-up lamp switch (S16/2) has two gray leads, the lower of the two leads is for
the switched back-up lamp signal.
Fig. 318: Identifying Back
-Up Lamp Switch And Green Lead
12. Connect connector (8) and lead (6) to CAN bus adapter (5).
13. Install center console.
Fig. 319: Identifying CAN Bus Adapter And Lead

14. Connect brown and black wire (br, sw) from GPS ante nna lead (3) with brown and black lead (br, sw)
from TrafficStar wiring harness (4) and slide flat plug insulations together.
15. Attach flat plu
g connectors and GPS antenna le ad (3) to TrafficStar wiring harness (4) with felt.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 399 © 2006 Mitchell Repair Information Company, LLC.

Fig. 320: Identifying GPS Antenna Connector And GPS Antenna Lead
16. Install counter plug (7) from TrafficS tar wiring harness (4) to radio connector (A2) and wrap with felt (c).
Fig. 321: Identifying Radio Connector And Counter Plug

17. Plug radio connector (A) and yellow sound connector (C1) as well as blue GPS antenna connector (C3)
from TrafficStar wiring harness (4) into Traf ficStar radio and navigation system (1).
18. Connect radio antenna.
19. Install TrafficStar (1) ra dio and navigation system.
Fig. 322: Identifying GPS Antenna Connector And Sound Connector

RETROFITTING TRAFFICSTAR RADIO AND NAVIGATION SYSTEM - AZ82.61-P-0001-02I

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 400 © 2006 Mitchell Repair Information Company, LLC.

Model 163
System illustration
Fig. 323: Identifying Trafficstar Radio And Navigation System Components

TrafficStar wiring harness without sound

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:12 PMPage 401 © 2006 Mitchell Repair Information Company, LLC.