BLEEDING BRAKE SYSTEM
1. Raise and support vehicle. Ensure brake fluid reservoir remains at least half full during bleeding
procedure. When bleeding brake system, start with longest brakeline first. Remove bleed screw cap.
Connect one end of transparent vinyl tube to bleed screw. Submerge other end of tube in a container half
filled with clean brake fluid.
2. Have an assistant depress brake pedal several times and hold in depressed position. Loosen bleed screw
and drain fluid into container. Tighten bleed screw.
3. Refill brake fluid reservoir if necessary. Repeat step 2) until air is no longer discharged. Tighten bleed
screw to 52-78 INCH lbs. (5.9-8.8 N.m). Ensure fluid leakage is not present. Add fluid to reservoir.
Repeat procedure for remaining wheels.
TROUBLE SHOOTING
Before attempting to diagnose vehicle, ensure ABS warning light is functioning properly. ABS warning light
will not illuminate and ABS will not operate if battery voltage is insufficient. Perform trouble shooting
procedures on ABS warning light to eliminate unnecessary repairs and/or component replacement.
ABS WARNING LIGHT DOES NOT ILLUMINATE WHEN IGNITION IS TURNED ON
1. Turn ignition on. Check if other warning lights illuminate. If other warning lights do not illuminate, check
METER fuse. Replace as necessary. If other warning lights illuminate, check for possible malfunction
and repair as necessary. Go to next step.
2. Turn ignition off. Disconnect ABS Control Module (ABS CM) connector. See COMPONENT
LOCATIONS . Turn ignition on. Check if ABS warning light illuminates. If ABS warning light
illuminates, go to next step. If ABS warning light does not illuminate, go to step 5).
3. Reconnect ABS CM connector. Turn ignition on. Check if ABS warning light illuminates. If ABS
warning light does not illuminate, go to next step. If ABS warning light illuminates, a temporary poor
contact in wiring may have occurred and ABS is now functioning properly.
4. Check if terminal AD of ABS CM harness connector is damaged or deformed. See Fig. 3
. If terminal AD
is damaged or deformed, replace wiring harness connector. If terminal AD is okay, replace ABS CM.
5. With ABS CM connector disconnected, use a jumper wire and ground terminal AD of ABS CM harness
connector. Check if ABS warning light illuminates. If ABS warning light illuminates, go to next step. If
ABS warning light does not illuminate, go to step 7).
6. With ABS CM disconnected, check continuity between terminal AB of ABS CM harness connector and
ground. Also, check continuity between terminal AC of ABS CM harness connector and ground, and CAUTION: DO NOT allow reservoir to run dry during brake bleeding procedure. If
brake fluid is spilled, clean surface immediately with alcohol, as brake
fluid will damage painted surfaces. Use only DOT 3 brake fluid and DO
NOT mix with any other types.
NOTE: Ensure brake pedal remains depressed until bleed screw is tightened.
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ABS control module output system (solenoid, relay, etc.) and harness.
5. If all wheels do not operate as specified, check ABS control module input system and wiring harness for
intermittent failure. Check for fluid leakage. Repair as necessary. If input system, wiring harness,
intermittent failure or fluid leakage are not present, replace hydraulic unit.
PUMP MOTOR
1. Turn ignition off. Disconnect ABS Control Module (ABS CM) connector. See COMPONENT
LOCATIONS . Connect Adapter Harness (49-F066-002) to ABS CM connector. Using ohmmeter,
measure resistance between terminal "X" of ABS CM connector and ground. See Fig. 3
. Resistance
should not be more than one ohm. If the resistance is not as specified, check wiring harness between ABS
CM and pump motor. Refer to WIRING DIAGRAMS
. If wiring harness is okay, go to next step.
2. Turn ignition off. Disconnect pump motor/hydraulic unit 2-pin connector. Using ohmmeter, measure
resistance between terminal "B" of pump motor/hydraulic unit connector and ground. See Fig. 7
.
Resistance should not be more than one ohm. Apply 12 volts across pump motor/hydraulic unit 2-pin
connector terminals. Pump motor should operate. If resistance is not as specified or pump motor does not
operate, check wiring harness. If wiring harness is okay, replace hydraulic unit.
Fig. 7: Identifying Pump Motor/Hydraulic Unit Connector Terminals
Courtesy of MAZDA MOTORS CORP.
SOLENOID VALVES
With Valve Relay Installed
Turn ignition off. Disconnect hydraulic unit 12-pin connector. See COMPONENT LOCATIONS. Apply 12
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2. Disconnect ABS control module electrical connector. Remove ABS control module mounting bolts/nuts.
Remove ABS control module. To install, reverse removal procedure. Tighten ABS control module
mounting bolts/nuts to 61-87 INCH lbs. (6.9-9.8 N.m).
HYDRAULIC UNIT
Removal & Installation
1. Disconnect negative battery cable. Disconnect hydraulic unit electrical connector. Using Flare Nut
Wrench (49-0259-770B), disconnect brakelines from hydraulic unit. Note location of brakelines for
installation reference. Disconnect electrical connectors. Remove hydraulic unit mounting bolts and nuts.
2. Remove hydraulic unit. To install, reverse removal procedure. Tighten mounting bolts and nuts to
specification. See TORQUE SPECIFICATIONS
. Add fluid and bleed air from system. See
BLEEDING BRAKE SYSTEM
.
FRONT WHEEL SPEED SENSOR ROTOR
Removal
Raise and support vehicle. Remove front wheel assemblies. Remove brake caliper and wire aside. Remove
rotor. Remove grease cap and wheel bearing lock nut. Remove wheel hub. Using Puller (49-0839-425C) and
Attachment (49-F027-007), remove wheel speed sensor rotor from hub.
Installation
To install, reverse removal procedure. Tighten bolts and nuts to specification. See TORQUE
SPECIFICATIONS .
REAR WHEEL SPEED SENSOR ROTOR
Removal
Raise and support vehicle. Remove rear wheel assemblies. Remove brake caliper and wire aside. Remove wheel
bearing lock nut. Remove lower control arm-to-rear steering knuckle bolt and nut. Remove drive axle. DO NOT
disassemble drive axle assembly to remove sensor rotor. Replace drive axle assembly.
Installation
To install, reverse removal procedure. Tighten bolts and nuts to specification. See TORQUE
SPECIFICATIONS .
WHEEL SPEED SENSOR
Removal & Installation
Raise and support vehicle. Remove wheel assemblies. Disconnect wheel speed sensor electrical connector.
Remove wheel speed sensor mounting bolt. Remove wheel speed sensor from vehicle. To install, reverse
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OPERATION
TCM
TCM receives information from various input devices and uses this information to control solenoids on
transmission valve body for transmission shifting and torque converter clutch engagement.
TCM automatically switches from NORMAL mode to POWER mode corresponding to driving condition in
"D" range. Upshifts and downshifts are performed at a higher speed in POWER mode than in NORMAL mode.
TCM contains a self-diagnostic system, which will store Diagnostic Trouble Codes (DTC) if a failure or
problem exists in electronic control system. DTC can be retrieved to determine problem area. See SELF-
DIAGNOSTIC SYSTEM . TCM is located under left side of instrument panel, above fuse block.
TCM INPUT DEVICES & SIGNALS
4th Gear Inhibit Signal
Signal is input to TCM when cruise control is on. Signal detects when difference between target speed and
actual speed exceeds specification.
HOLD Switch
HOLD switch delivers input to TCM to indicate gears preferred by operator. Switch is located on shift lever
handle. HOLD switch is canceled when ignition switch is turned off.
Input/Turbine Speed Sensor
Sensor is a magnetic pick-up type pulse generator that monitors input shaft speed. AC waveform is input to
TCM by output speed sensor. Sensor is located on front of transmission, back of converter housing.
Throttle Position (TP) Sensor
TP sensor delivers an input signal to TCM indicating throttle valve position (opening). TP sensor is located on
side of throttle body.
Transmission Range Switch
Transmission range switch delivers an input signal to TCM indicating shift lever position. Switch is located on
side of transmission.
Transmission Fluid Temperature (TFT) Sensor
TFT sensor is threaded into cooler line banjo mounting on side of transmission case. Sensor sends signal to
TCM indicating fluid temperature.
Vehicle Speed Sensor
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Fig. 1: Locating Solenoid Valves
Courtesy of MAZDA MOTORS CORP.
SELF-DIAGNOSTIC SYSTEM
SYSTEM DIAGNOSIS
TCM monitors transmission operation and contains a self-diagnostic system which stores a Diagnostic Trouble
Code (DTC) if an electronic control system failure or component malfunction exists. If a problem exists in any
of the solenoids or speed sensors and DTC is set, TCM will deliver a signal to blink the HOLD indicator light
on instrument panel to warn the driver. DTC may be set if a failure exists and can be retrieved for transmission
diagnosis.
RETRIEVING TROUBLE CODES
NOTE: Before testing transmission, ensure fluid level is correct. Ensure engine starts
with shift lever in Park and Neutral to ensure proper adjustment of transmission
range switch. Transmission Control Module (TCM) must first be checked for
stored codes. See RETRIEVING TROUBLE CODES
.
NOTE: Before retrieving DTC, ensure proper battery voltage exists for self-diagnostic
system operation. If any DTC are present other than those listed below, see
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CLEARING CODES
To clear DTC stored in TCM, use scan tool. See scan tool instruction manual. Road test vehicle.
COMPONENT LOCATION
COMPONENT LOCATION
COMPONENT CONNECTOR IDENTIFICATION
P0706 Transmission Range Sensor Range/Performance
P0710 (2) TFT Sensor Malfunction
P0711 (2) TFT Sensor Range/Performance
P0715 Input/Turbine Speed Sensor
P0725 Engine Speed Input Circuit Malfunction
P0731 Incorrect 1st Gear Ratio
P0732 Incorrect 2nd Gear Ratio
P0733 Incorrect 3rd Gear Ratio
P0734 Incorrect 4th Gear Ratio
P0740 TCC System Malfunction
P0750 1-2 Shift Solenoid
P0755 2-3 Shift Solenoid
P0760 3-4 Shift Solenoid
P1720 Vehicle Speed Sensor
P1743 Lock-Up Solenoid Valve
P1765 3-2 Timing Control Solenoid Valve
P1790 Throttle Position Sensor
P1795 Idle Switch
(1)Check listed component for probable cause. Check wiring and connection of specified component.
(2)Transmission Fluid Temperature.
DescriptionLocation
Engine Control ModuleBehind Passenger Seat
Input/Turbine Speed SensorMounted To 4th Gear Case
Shift SolenoidsSee Fig. 1
TCC Lock-Up SolenoidSee Fig. 1
Transmission Control UnitAbove Fuse Box
3-2 Control ValveSee Fig. 1
TFT SensorMounted In-Line To Cooler Line
Vehicle Speed SensorMounted In Speedometer
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1. Ensure all connections are clean and tight. Repair as needed. Turn ignition on. Using voltmeter,
backprobe TCM connector (as applicable). Measure voltage between ground and specified terminal. See
DTC P0705 VOLTAGE TEST
table. If all voltages are within specification, go to step 5 . If any voltage
is not within specification, go to next step.
DTC P0705 VOLTAGE TEST
2. Check continuity of circuits between transmission range switch and TCM. See appropriate wiring
diagram in WIRING DIAGRAMS
. Repair as needed. If all circuits are okay, go to next step.
3. Disconnect negative battery cable. Disconnect transmission range switch harness connector. Inspect
continuity of transmission range switch internal circuits. See TRANSMISSION RANGE SWITCH
under COMPONENT TESTING. Replace as needed. If switch is okay, go to next step.
4. Reconnect negative battery cable. Turn ignition on. Measure voltage at terminal "I" (Black/Blue wire) on
transmission range switch harness connector. If battery voltage does not exist, repair Black/Blue wire
between switch and ignition switch. If battery voltage exists, go to next step.
5. Road test vehicle. Retrieve DTC. If code P0705 is still present, replace TCM. If code is no longer present,
system is okay.
DTC P0710: TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR CIRCUIT MALFUNCTION
& DTC P0711: TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR CIRCUIT
RANGE/PERFORMANCE
Condition
Voltage input to TCM is less than .1 volt or greater than 5.0 volts. Possible causes for condition are:
Transmission fluid temperature sensor malfunction.
Damaged wiring or connectors between transmission fluid temperature sensor and TCM.
TCM malfunction.
Diagnosis & Repair Procedure
1. Ensure all connections are clean and tight. Repair as needed. Turn ignition on. Access TCM connectors.
Using voltmeter, backprobe harness connectors. DO NOT disconnect connectors. Go to next step.
TCM Terminal
No.Measured
Voltage
Range Switch Position
2B0"P" Or "N"
2B10-14"R", "D", "S" Or "L"
2D10-14"D"
2D0All Except "D"
2F10-14"S"
2F0All Except "S"
2H10-14"L"
2H0All Except "L"
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2. Measure voltage between terminal No. 1G (Green wire) and No. 2P (Black/Light Blue wire) on TCM
connector. Voltage should be about 3.3 volts at 77°F (25°C). If voltage is within specifications, go to step
6 . If voltage is not within specifications, go to next step.
3. Turn ignition off. Disconnect TCM harness connector. Measure resistance between terminals No. 1G and
No. 2P. See TFT SENSOR SPECIFICATIONS
table. If resistance is within specification, go to step 6 .
If resistance is not within specification, go to next step.
4. Inspect TFT sensor. Disconnect TFT sensor harness connector. Measure resistance between connector
terminals. See TFT SENSOR SPECIFICATIONS
table. If resistance is within specification, go to step
6 . If resistance is not within specification, replace TFT sensor.
5. Check continuity of circuits between TFT sensor and TCM. See appropriate wiring diagram in WIRING
DIAGRAMS . Repair as needed. If circuit is okay, go to next step.
6. Reconnect all harness connectors. Road test vehicle. Retrieve DTC. If code P0710 or P0711 is still
present, replace TCM. If code is no longer present, system is okay.
TFT SENSOR SPECIFICATIONS
DTC P0715: INPUT/TURBINE SPEED SENSOR
Condition
Input/Turbine speed sensor signal is not input to TCM when vehicle is moving. Possible causes for condition
are:
Input/Turbine speed sensor malfunction.
Damaged wiring or connectors between turbine speed sensor and TCM.
TCM malfunction.
Diagnosis & Repair Procedure
1. Turn ignition on. Using voltmeter, backprobe TCM harness connector. DO NOT disconnect connector.
Measure AC voltage between terminals No. 2J (positive) and No. 2L (negative). Voltage should be 0-.1
volts when idling and zero with engine stopped. If voltage is within specification, go to step 5 . If voltage
is not within specification, go to next step.
2. Turn ignition off. Disconnect TCM harness connector. Check for continuity between terminals No. 2J
(Yellow/Green wire) and No. 2L (Yellow/Blue wire). If continuity is present, go to step 5 . If continuity
is not present, go to next step.
3. Inspect sensor. See INPUT/TURBINE SPEED SENSOR
under COMPONENT TESTING. Repair as
needed. If sensor is okay, go to next step.
4. Check continuity of circuits between input/turbine speed sensor and TCM. See appropriate wiring
dia
gram in WIRING DIAGRAMS . Repair as needed. If circuits are okay, go to next step.
Fluid Temperaturek/ohms
68°F (20°C)2.5
140°F (60°C).6
176°F (80°C).35
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