3261 Jaguar XJ6
0•8Roadside repairs
The spare wheel and tools are stored in
the boot. Remove the carpet cover then
unscrew the retainer and lift out the spare
wheel from the boot.
Wheel changing
Some of the details shown here will vary
according to model. For instance, the location
of the spare wheel and jack is not the same
on all cars. However, the basic principles
apply to all vehicles.Warning: Do not change a wheel in a situation where you risk being hit by
other traffic. On busy roads, try to stop in a lay-by or a gateway. Be wary of
passing traffic while changing the wheel – it is easy to become distracted by
the job in hand.
Finally...
MRemove the wheel chocks.
MCheck the tyre pressure on the wheel just
fitted. If it is low, or if you don’t have a
pressure gauge with you, drive slowly to
the nearest garage and inflate the tyre to
the right pressure.
MHave the damaged tyre or wheel repaired
as soon as possible.
Remove the plastic cover from the end of
the vehicle jack lifting point tube, nearest
to the wheel that is being changed.Slide the lifting bracket of the jack fully
into the lifting point tube. Make sure the
jack is located on firm ground.Raise the jack until the wheel is raised
clear of the ground. Unscrew the wheel
nuts and remove the wheel. Fit the spare
wheel and screw on the nuts. Lightly tighten
the nuts then lower the vehicle to the ground.
With the vehicle on the ground, remove
the trim cap (where fitted) and slacken
each wheel nut by half a turn.Remove the jack and wheelbrace its
holder which is located behind the spare
wheel.123
4
Securely tighten the wheel nuts in a
diagonal sequence then (where necessary)
refit the wheel trim cap. Stow the tolls and
punctured wheel and back in the luggage
compartment and secure them in position.
Note that the wheel nuts should be slackened
and retightened to the specified torque at the
earliest possible opportunity.7
56
Preparation
MWhen a puncture occurs, stop as soon as
it is safe to do so.
MPark on firm level ground, if possible,
and well out of the way of other traffic.
MUse hazard warning lights if necessary. MIf you have one, use a warning triangle to
alert other drivers of your presence.
MApply the handbrake and engage first or
reverse gear (or Park on models with
automatic transmission.MChock the wheel diagonally opposite the
one being removed – a couple of large
stones will do for this.
MIf the ground is soft, use a flat piece of
wood to spread the load under the jack.
Changing the wheel
3261 Jaguar XJ6
Dimensions and weights . . . . . . . . . . . . . . . . . . .REF•1
Jacking and vehicle support . . . . . . . . . . . . . . . .REF•1
Radio/cassette unit anti-theft system . . . . . . . . .REF•1
Conversion factors . . . . . . . . . . . . . . . . . . . . . . .REF•2
Use of English . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•3
Buying spare parts . . . . . . . . . . . . . . . . . . . . . . . .REF•4
Vehicle identification . . . . . . . . . . . . . . . . . . . . . .REF•4General repair procedures . . . . . . . . . . . . . . . . .REF•5
Tools and working facilities . . . . . . . . . . . . . . . . .REF•6
MOT test checks . . . . . . . . . . . . . . . . . . . . . . . . .REF•8
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•12
Glossary of technical terms . . . . . . . . . . . . . . . .REF•18
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•22
Dimensions and weights
Note:All figures are approximate, and may vary according to model. Refer to manufacturer’s data for exact figures.
Dimensions
Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4988 mm
Overall width (including mirrors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2015 mm
Overall height (unladen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358 mm
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2870 mm
Weights
Kerb weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1770 kg
Maximum gross vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2190 kg
Maximum towing weight:
Braked trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 kg
Unbraked trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750 kg
Maximum axle load:
Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050 kg
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170 kg
Maximum roof rack load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 kg
ReferenceREF•1
Radio/cassette unit anti-theft system - precaution
Some models are equipped with an audio
system which includes an anti-theft feature, to
deter thieves. If the power source to the unit is
cut, the anti-theft system will activate. Even if
the power source is immediately reconnected,
the radio/cassette unit will not function untilthe correct security code has been entered.
Therefore if you do not know the correct
security code for the unit, do notdisconnect
the battery negative lead, or remove the
radio/cassette unit from the vehicle.The procedure for reprogramming a unit
that has been disconnected from its power
supply varies from model to model - consult
the handbook supplied with the unit for
specific details or refer to your Jaguar dealer. The jack supplied with the vehicle tool kit
should only be used for changing the
roadwheels - see “Wheel changing”at the
front of this manual. When carrying out any
other kind of work, raise the vehicle using a
hydraulic (or “trolley”) jack, and always
supplement the jack with axle stands
positioned under the vehicle jacking points.
To raise the front of the vehicle, place a
block of wood on the jack head and positionthe jack underneath the centre of the front
crossmember. Lift the vehicle to the required
height and support it on axle stands
positioned underneath the vehicle jacking
points on the sills.
To raise the rear of the vehicle, place a
block of wood on the jack head and position
the jack underneath the centre of the rear
crossmember. Lift the vehicle to the required
height and support it on axle standspositioned underneath the vehicle jacking
points on the sills.
The jack supplied with the vehicle locates in
the jacking points on the sills. Ensure that the
jack head is correctly engaged before
attempting to raise the vehicle.
Neverwork under, around, or near a raised
vehicle, unless it is adequately supported in at
least two places.
Jacking and vehicle support
3261 Jaguar XJ6
Use of EnglishREF•3
As the main part of this book has been written in the US, it uses the appropriate US component names, phrases, and spelling. Some of these
differ from those used in the UK. Normally, these cause no difficulty, but to make sure, a glossary is printed below. When ordering spare parts,
remember the parts list may use some of these words:
AMERICAN ENGLISH
Aluminum Aluminium
Antenna Aerial
Authorized Authorised
Auto parts stores Motor factors
Axleshaft Halfshaft
Back-up Reverse
Barrel Choke/venturi
Block Chock
Box-end wrench Ring spanner
Bushing Bush
Carburetor Carburettor
Center Centre
Coast Freewheel
Color Colour
Convertible Drop head coupe
Cotter pin Split pin
Counterclockwise Anti-clockwise
Countershaft (of gearbox) Layshaft
Dashboard Facia
Denatured alcohol Methylated spirit
Dome lamp Interior light
Driveaxle Driveshaft
Driveshaft Propeller shaft
Fender Wing/mudguard
Firewall Bulkhead
Flashlight Torch
Float bowl Float chamber
Floor jack Trolley jack
Freeway, turnpike etc Motorway
Freeze plug Core plug
Frozen Seized
Gas tank Petrol tank
Gasoline (gas) Petrol
Gearshift Gearchange
Generator (DC) Dynamo
Ground (electrical) Earth
Header Exhaust manifold
Heat riser Hot spot
High Top gear
Hood (engine cover) Bonnet
Installation Refitting
Intake Inlet
Jackstands Axle stands
Jumper cable Jump lead
Keeper Collet
Kerosene Paraffin
Knock pin Roll pin
Lash Clearance
Lash Free-play
Latch Catch
Latches Locks
License plate Number plate
Light Lamp
Lock (for valve spring retainer) Split cotter (for valve spring cap)
Lopes Hunts
Lug nut/bolt Wheel nut/bolt
Metal chips or debris Swarf
Misses Misfires
AMERICAN ENGLISH
Muffler Silencer
Odor Odour
Oil pan Sump
Open flame Naked flame
Panel wagon/van Van
Parking brake Handbrake
Parking light Sidelight
Pinging Pinking
Piston pin or wrist pin Gudgeon pin
Piston pin or wrist pin Small end, little end
Pitman arm Drop arm
Power brake booster Servo unit
Primary shoe (of brake) Leading shoe (of brake)
Prussian blue Engineer’s blue
Pry Prise (force apart)
Prybar Lever
Prying Levering
Quarter window Quarterlight
Recap Retread
Release cylinder Slave cylinder
Repair shop Garage
Replacement Renewal
Ring gear (of differential) Crownwheel
Rocker panel (beneath doors) Sill panel (beneath doors)
Rod bearing Big-end bearing
Rotor/disk Disc (brake)
Secondary shoe (of brake) Trailing shoe (of brake)
Sedan Saloon
Setscrew, Allen screw Grub screw
Shock absorber, shock Damper
Snap-ring Circlip
Soft top Hood
Spacer Distance piece
Spare tire Spare wheel
Spark plug wires HT leads
Spindle arm Steering arm
Stabilizer or sway bar Anti-roll bar
Station wagon Estate car
Stumbles Hesitates
Tang or lock Tab washer
Throw-out bearing Thrust bearing
Tie-rod or connecting rod (of steering) Trackrod
Tire Tyre
Transmission Gearbox
Troubleshooting Fault finding/diagnosis
Trunk Boot (luggage compartment)
Turn signal Indicator
TV (throttle valve) cable Kickdown cable
Unpublicized Unpublicised
Valve cover Rocker cover
Valve lifter Tappet
Valve lifter or tappet Cam follower or tappet
Vapor Vapour
Vise Vice
Wheel cover Roadwheel trim
Whole drive line Transmission
Windshield Windscreen
Wrench Spanner
3261 Jaguar XJ6
REF•4Buying spare parts
Spare parts are available from many
sources, including maker’s appointed
garages, accessory shops, and motor factors.
To be sure of obtaining the correct parts, it
will sometimes be necessary to quote the
vehicle identification number. If possible, it
can also be useful to take the old parts along
for positive identification. Items such as
starter motors and alternators may be
available under a service exchange scheme -
any parts returned should be clean.
Our advice regarding spare parts is as
follows.
Officially appointed garages
This is the best source of parts which are
peculiar to your car, and which are not
otherwise generally available (eg, badges,
interior trim, certain body panels, etc). It is
also the only place at which you should buy
parts if the vehicle is still under warranty.
Accessory shops
These are very good places to buy
materials and components needed for themaintenance of your car (oil, air and fuel
filters, light bulbs, drivebelts, greases, brake
pads, touch-up paint, etc). Components of
this nature sold by a reputable shop are
usually of the same standard as those used
by the car manufacturer.
Besides components, these shops also sell
tools and general accessories, usually have
convenient opening hours, charge lower
prices, and can often be found close to home.
Some accessory shops have parts counters
where components needed for almost any
repair job can be purchased or ordered.
Motor factors
Good factors will stock all the more
important components which wear out
comparatively quickly, and can sometimes
supply individual components needed for the
overhaul of a larger assembly (eg, brake seals
and hydraulic parts, bearing shells, pistons,
valves). They may also handle work such as
cylinder block reboring, crankshaft regrinding,
etc.
Tyre and exhaust specialists
These outlets may be independent, or
members of a local or national chain. They
frequently offer competitive prices when
compared with a main dealer or local garage,
but it will pay to obtain several quotes before
making a decision. When researching prices,
also ask what “extras” may be added - for
instance fitting a new valve and balancing the
wheel are both commonly charged on top of
the price of a new tyre.
Other sources
Beware of parts or materials obtained from
market stalls, car boot sales or similar outlets.
Such items are not invariably sub-standard,
but there is little chance of compensation if
they do prove unsatisfactory. In the case of
safety-critical components such as brake
pads, there is the risk of financial loss, and
also of an accident causing injury or death.
Second-hand parts or assemblies obtained
from a car breaker can be a good buy in some
circumstances, but this sort of purchase is
best made by the experienced DIY mechanic.
Vehicle identification
Modifications are a continuing and
unpublicised process in vehicle manufacture,
quite apart from major model changes. Spare
parts manuals and lists are compiled upon a
numerical basis, the individual vehicle
identification numbers being essential to
correct identification of the part concerned.
When ordering spare parts, always give as
much information as possible. Quote the car
model, year of manufacture and registration,
chassis and engine numbers as appropriate.
The Vehicle Identification Number (VIN)
plate is attached to the base of the driver’s
door pillar left-hand wing valance and is
visible once the bonnet has been opened. The
vehicle identification (chassis) number is also
stamped onto a plate located inside the
windscreen and may also be stamped onto
the right-hand inner wing panel in the engine
compartment (see illustrations).
The trim code and paint codeare also
stamped onto the VIN plate.
The engine numberis stamped onto the
right-hand side of the cylinder block, next to
the distributor (see illustration).
The automatic transmission numberis
stamped onto a metal label attached to the
left-hand side of the transmission housing,
just above the sump (see illustration).The VIN is stamped on the right inner wing
panel of the engine compartment
The engine identification number is
stamped on the right side of the engine
block just behind the distributorThe transmission identification number is
located on the left side of the transmission
housing just above the sump
The VIN is also present on the left side of
the dashboard
3261 Jaguar XJ6
NNeutral start switch -7•5
Notes for UK readers -0•4, REF•3
Number plate light - 12•12
OObtaining diagnostic code output -6•3
Oil cooler -3•6
Oil filter -1•6
Oil gauge - 12•7
Oil pump -2A•15
Oil seals -2A•5, 2A•17, 2B•17, 7•7, 8•4, 8•5, REF•5
Oil,differential -1•2, 1•11, 1•20
Oil,engine -0•11, 0•16, 1•2, 1•6
On Board Diagnosis (OBD) system -6•2
Open circuit check - 12•2
Output shaft -7•7
Oxygen sensor -6•4
PPads (brake) -9•1, 9•2
Painting - 11•2
Parking lights - 12•11
Piston rings -2B•15
Pistons -2B•9, 2B•12, 2B•17
Poisonous or irritant substances -0•5
Power hydraulic system -0•16
fluid - 1•9
Power steering - 10•10, 10•11
fluid - 0•13, 0•16
Propshaft -1•18, 8•1, 8•2, 8•3
Punctures- 0•8
RRadiator -3•4
grille - 11•5
Radio - 12•7, REF•1
Rear lights - 12•12
Receiver/drier -3•12
Regulator (window) - 11•10
Relays - 12•3
Repair procedures - REF•5
Reversing lights -7•5, 12•12
Road test -1•14
Roadside repairs-0•6et seq
Routine maintenance and servicing-1•1et seq
Rust holes - 11•2
SSafety first -0•5
Scalding -0•5
Scratches - 11•2Screw threads and fastenings - REF•5
Seat belts -1•13, REF•9
Seats - 11•14, REF•9
Self-levelling rear suspension system - 10•3
Servo -1•12, 9•1, 9•9
Shift cable -7•4
Shock absorber - 10•4, 10•6, REF•9, REF•10
Shoes (brake) -1•20, 9•11
Short circuit check - 12•1
Side marker lights - 12•11
Spare parts - REF•4
Spark plugs -1•7, 1•14
Speakers - 12•7
Speed sensor -6•7
Spoiler - 11•5
Springs - 10•5, 10•6, REF•10
Starter motor -5•7
Steering - See Suspension and steering systems
Steering wheel and column - 11•13, 12•5, REF•8
Sump -2A•14
Sunroof - 12•14
Supplementary air valve -4•13
Suspension and steering systems- 1•12, 10•1et seq, REF•9, REF•10
fault finding - REF•16, REF•17
Switches -4•1, 7•5, 9•13, 12•5, 12•6, 12•12
TTail lights - 12•12
Temperature gauge - 12•7
Temperature sender unit -3•7
Thermostat -3•2
Throttle body -4•10
Throttle potentiometer -6•5
Tie-rod ends - 10•9
Timing chains -2A•6
Tools - REF•5, REF•6, REF•7
Top Dead Centre (TDC) for number one piston -2A•2
Torque converter -7•7
Towing -0•6
Trim panels - 11•7, 11•13
Tyres - 0•14, 10•11, REF•11
UUK readers information -0•4, REF•3
Universal joint -8•1, 8•2, 8•5
Upholstery - 11•1
VVacuum gauge checks -2B•3
Valve cover -2A•3
Valve lifters -2A•9
Valves -2B•8
Vehicle identification - REF•4, REF•9
Vehicle support - REF•1
Vinyl trim - 11•1
Voltage checks - 12•1
REF•24Index