10-34 CAB
REMOVAL AND INSTALLATION
Removal Steps
1. Door finisher
2. Rear view mirror, sunvisor and dome
lamp assembly
3. Windshield and back light glass
4. Head lining
5. Insulation pad
Installation Steps
5. Insulation pad
4. Head lining
3. Windshield and back light glass
2. Rear view mirror, sunvisor and dome
lamp assembly
1. Door finisher
Important Operations - Installation
4. Head Lining
1) Install the head lining
1 to the body panel.
2 : Windshield glass
2) Roll up the head lining in the body side of the back light
glass and door opening.
CLUTCH 7C-13
SERVICING
Servicing refers to general maintenance procedures to be performed by qualified service personnel.
CLUTCH PEDAL HEIGHT
Inspection
Measure to verify that the distance from the upper surface of
the pedal pad to the firewall is within the standard value.
Clutch Pedal Height(H) mm(in)
RHD LHD
HEC ENGINE216-226
(8.50-8.89)178-188
(7.01-7.40)
4JG2T ENGINE185.5-195.5
(7.30-7.70)
OTHER ENGINE203-213
(7.99-8.39)178-188
(7.01-7.40)
Adjustment
1. Loosen clutch master cylinder push rod lock nut
2.
Turn push rod
1 by hand to set clutch pedal height (H) to
within specification.
2. After the adjustment, tighten lock nut
2.
3. Turn the clutch switch
3 or stopper bolt
3 until the switch
bolt
3 or stopper bolt
3 just touches the clutch pedal arm.
Adjust clutch switch
3 or stopper bolt
3 by backing it out
half a turn, and measure the clearance (L) between the
clutch pedal arm and the clutch switch bolt end
3 or
stopper bolt
3.
Lock the lock nut
4.
Connect clutch switch connector.
Clutch switch and clutch pedal
Clearance mm(in)
(L) 0.5-1.5 (0.020-0.059)
CLUTCH PEDAL PLAY
Inspection
Depress the clutch pedal lightly by hand, and measure to
determine if the free play is within the standard value.
Pedal Free Play mm(in)
H1 5.0-15.0 (0.2-0.6)
