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²Do not turn off the ignition
while your vehicle is in motion.
²Have maintenance performed
according to intervals in the
ªService Guideº.
If you notice one or more of the
following, the emission system may
not be functioning properly; have
the vehicle serviced as soon as
possible:
²Fluid leaks
²
lights illuminate in
the instrument cluster and
remain lit
²Strange odors
²Engine runs for more than five
seconds after shut off or engine
misfires, surges, stalls or
backfires
²Loss of oil pressure
34
5
2
1
LHLH
exd_emissions_info
Maintenance and care
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Important emission control
information
By law, anyone who manufacturers,
repairs, services, leases, trades
vehicles or supervises a fleet of
vehicles is not permitted to
intentionally remove an emission
control device or prevent it from
working. Do not make any
unauthorized changes to the
vehicle or engine. Changes that
cause more unburned fuel to reach
the exhaust system can increase
the temperature of the engine or
exhaust system.
When your vehicle is serviced,
never use a metal exhaust
collector. The use of a metal
collector may melt or deform
plastic parts.
Do not park, idle, or drive
your vehicle in dry grass
or other dry ground cover. The
emission system heats up the
engine compartment and exhaust
system, which can start a fire.
Preparing your vehicle for
inspection/maintenance (I/M)
testing
In some localities it may be a legal
requirement to pass an I/M test of
the on-board diagnostic (OBD II)
system. If your vehicle's powertrain
system or battery has just been
serviced, the OBD II system is
reset to a condition unready for
I/M testing. To ready the OBD II
system for I/M testing, the law
exd_im_testing
Maintenance and care
196
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specifies that additional city and
highway driving is necessary to
complete the check of the OBD II
system.
The driving modes required to
reach the ready condition consist
of a minimum of 30 minutes of city
and highway driving:
²At least 20 minutes driving in
stop and go city-type traffic with
at least four idle periods.
²At least ten minutes of driving
on an expressway or highway.
Before completing the above
driving modes, the engine must be
warmed up and at operating
temperature. Once started, the
vehicle must not be turned off
during these modes.
exd_bulbs
Maintenance and care
197
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Cleaning the wheels
Wash the wheels with the same
detergent you use to clean the
body of your vehicle. Do not use
acid-based wheel cleaners, steel
wool, fuel or strong detergents.
Never use abrasives that will
damage the finish of special wheel
surfaces. Use a tar remover to
remove grease and tar.
Cleaning the engine
Engines are more efficient when
they are clean because grease and
dirt buildup act as insulators and
keep the engine warmer than
normal. Follow these guidelines to
clean your engine:
²Take care when using a power
washer to clean the engine. The
high pressure fluid could
penetrate the sealed parts and
cause damage.
²Do not spray with cold water to
avoid cracking the engine block.
com_engine_cleaning.01
Maintenance and care
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²Cover the highlighted areas to
prevent water damage when
cleaning the engine.
²Never wash or rinse the engine
while it is running; water in the
running engine may cause
internal damage.
Cleaning plastic exterior parts
Use a vinyl cleaner for routine
cleaning of plastic. Clean with a tar
remover if necessary. Do not clean
plastic parts with thinners,
solvents or petroleum-based
cleaners.
com_plastic_exterior.01
com_exterior_lamps.01
Maintenance and care
209
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MOTORCRAFT PART NUMBERS
Component 4.6 L engine 5.4 L engine
Air filter FA-1632 FA-1632
Battery
- standard
- optionalBXT-59
BXT-65-750BXT-59
BXT-65-750
Fuel filter FG-872 FG-872
Oil filter FL-820-S FL-820-S
PCV valve EV-98 EV-233
Spark plug* - platinum AWSF-32PP AWSF-22F
* Replacement double platinum spark plug9EE9will replace9E9and
9EG9and9P9will replace9P9and9PG9suffixed plugs. Refer to the
Engine datachart for spark plug gap specifications.
CAPACITIES
Your vehicle's fuel capacity
The fuel capacity of your vehicle is:
Vehicle Fuel capacity
4x2 (standard suspension) 98 L (26 gallons)
4x2 (with air suspension) 114 L (30 gallon)
4x4 (if equipped) 114 L (30 gallons)
²Always use high quality fuel
containing detergent and other
additives. Using inferior fuel
could result in engine damage.
²To avoid overspill from the filler
neck, stop fueling at the second
automatic shut off.
²For more information, refer to
Choosing the right fuelin the
Maintenance and carechapter.
exd_motorcraft_parts_numbers
exd_fuel_capacity
exd_refill_capacities
Capacities and specifications
213
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Refill capacities
Capacities - liters (quarts) 4.6 L engine 5.4 L engine
Engine crankcase 5.7 L (6.0
quarts) with filter
change5.7 L (6.0
quarts) with filter
change
Transfer case 1.9L (2.0 quarts)
Automatic transmission 4R70W-13.1L (13.9 quarts)
E4OD (4 x 2) - 15.04L (15.9
quarts)
E4OD (4 x 4) - 15.51L (16.4
quarts)
Washer fluid reservoir 4.1 L ( 4.5 quarts)
4.6 L Engine coolant-2Row
radiator
-1 Row radiator17.9 L (19.9 quarts)
17.0 L (18.0 quarts)
5.4 L Engine coolant 19.7 L (20.8 quarts)
Engine oil 5.7 L (6.0 quarts)
Power steering fluid 2.3 L (2.4 quarts)
Capacites - pints
Axle (rear)
Ford 8.89/ 9.759Ring Gear
Conventional and Traction-Lok
1
5.5 pints
Axle (front) Ford 8.89Ring Gear 3.5 pints
1Add 4 oz. of additive friction
modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A, for
complete fill of 8.8 inch and 9.75
inch ring gear Traction-Lok axles.
Service refill capacities are
determined by filling the rear axle
1/4 inch to 9/16 below the bottom
of the filler hole.
exd_specifications
Capacities and specifications
214
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SPECIFICATIONS
Lubricant specifications
Item Ford part nameFord part
numberFord
specification
Windshield
washer fluid
reservoirFord Ultra-Clear
Windshield
Washer Fluid
ConcentrateC9AZ-19550-AA
OR -BAESR-M17P5-A
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latchMulti-Purpose
GreaseD7AZ-19584-AA
OR
D0AZ-19584-AAESR-M1C159-A
AND
ESB-M1C93-B
Lock cylinders,
swing-away
spare tire carrier
padlockPenetrating
LubricantE8AZ-19A501-B ESB-M2C75-B
Parking brake
linkage pivots
and clevisesPremium Life
Long GreaseXG-1-C ESA-M1C75-B
Brake master
cylinderHigh
Performance
DOT 3 Brake
FluidC6AZ-19542-AA ESZ-M6C25-A
Brake pedal
pivot points and
clevisesEngine Oil
SAE-10W- WSS-M2C153-F
exd_lubricant_specifications
Capacities and specifications
215