1997 FORD E SERIES coolant

standards for disposing of these
types of fluids. Call your local
recycling center to find out more
about recycling automotive fluids.
Adding engine coolant
Never remove the pressure
cap while the engine is
running or hot.
1. Before you remove the cap, turn
the engine off and let it cool.
2. When the engine is cool, wrap a
thick cloth around the cap and
turn it slowly counterclockwise.
3. Step back while the pressure
releases.
4. When you are sure that all the
pressure has been released, use
the cloth to remove the cap.
5. Add engine coolant until the
level is between the MIN and MAX
lines on the engine coolant
recovery reservoir.
Follow the recommended service
interval for changing engine
coolant as outlined in theService
Guide.
Checking the cooling system
hoses
Inspect all engine and heater
system hoses and hose connections
for:
²deterioration
²leaks
MAX FILL
MIN FILL
eco_adding_coolant
eco_checking_hoses
Maintenance and care
138

²loose hose clamps
What you should know about
fail-safe cooling (if equipped)
If the engine coolant supply is
depleted, this feature allows the
vehicle to be driven temporarily
before incremental component
damage is incurred. The ªfail safeº
distance depends on ambient
temperatures, vehicle load and
terrain.
How fail-safe cooling works
If the engine overheats, the engine
will automatically switch from
eight to alternating four cylinder
operation. Each disabled cylinder
acts as an air pump and cools the
engine.
When this occurs, the engine
coolant temperature gauge will
move into the red area and the
light illuminates.
The service engine soon light will
illuminate, indicating that vehicle
service is required.
The vehicle will still operate, but
will have limited engine power and
no air conditioning capability.
Continued operation will increase
engine temperature and cause the
engine to completely shut down.
The vehicle will coast to a stop.
As the engine temperature cools,
the engine may be re-started. Take
your vehicle to a service facility as
soon as possible to minimize
engine damage.
H
C
eco_failsafe_cooling
eco_failsafe_works
eco_failsafe_activated
Maintenance and care
139

When fail-safe mode is
activated
²Pull off the road as soon as
possible.
²Immediately turn the engine off
to prevent severe engine
damage.
²Wait for the engine to cool.
²Check the coolant level.
CHECKING AND ADDING
POWER STEERING FLUID
Check the power steering fluid
level at least twice a year.
1. Remove the dipstick and wipe
indicator clean.
2. Put dipstick back into reservoir
and make sure it is fully seated.
3. Remove dipstick and read fluid
level.
4. Add power steering fluid until
the fluid level reaches full mark on
dipstick.
Use only fluid that meets Ford
specifications. Refer toCapacities
and specifications.
FULL COLD
eco_power_steering
eco_checking_adding_autotrans
Maintenance and care
140

DescriptionNumber of
BulbsTrade Number
Interior Courtesy Lamps
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Instrument panel
illumination2 194
Map/reading lamp 2 211-2
Radio Illumination
1
Instrument Panel
Automatic transmission
gear selector1 194
Instrument Panel Controls
A/C control 1 161
Heater control 1 161
Instrument Cluster
Seat belt light 1 194
High beam indicator 1 194
Brake Warning 1 194
Turn signal indicator 1 194
Anti-lock brake system 1 194
Service engine soon 1 194
Air bag readniness 1 194
Door ajar 1 194
Oil pressure/engine
coolant1 194
1Replaceable at Ford authorized
radio service centers.
NA Ð Natural amber
K Ð Krypton filled bulb
com_cleaning_caring.01
Maintenance and care
167

MOTORCRAFT PART NUMBERS
Component Engine application
4.2L 4.6L 5.4L 6.8L
Spark plug AWSF-42EE AWSF-32PP AWSF-22E AWSF-22E
Air filter FA-1632 FA-1632 FA-1632 FA-1632
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
Fuel filter FG-872 FG-872 FG-872 FG-872
Battery
Standard BXT-65-650 BXT-65-650 BXT-65-650 BXT-65-650
Optional BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Auxiliary BH-65DC BH-65DC BH-65DC BH-65DC
P.C.V. valve EV-152 EV-233 EV-233 EV-233
REFILL CAPACITIES
Fluid Application Capacity
Engine oil (includes
filter change)4.2L engine 5.7L (6.0 qts.)
4.6L engine 5.7L (6.0 qts.)
5.4L engine 5.7L (6.0 qts.)
6.8L engine 5.7L (6.0 qts.)
Engine coolant 4.2L engine 22.0L (23.2 qts.)
4.6L engine 23.7L (25.0 qts.)
5.4L engine 27.4L (29.0 qts.)
6.8L engine 29.0L (30.6 qts.)
Rear axle Ford 8.8º/9.75º
conventional and
Traction-Lok2.6L (5.5 pints)
1
Dana 9.75º (M60-IU) 3.0L (6.3 pints)2
Dana 10.5º (M70-2U) 3.1L (6.6 pints)2
Dana 10.5º M70-1HD) 3.5L (7.5 pints)2
Dana 11.25º (model
80)3.5L (7.5 pints)2
eco_motorcraft_part_numbers
eco_refill_capacities
Capacities and specifications
173

Item Ford part name Ford part
numberFord
specification
Engine coolant Ford Premium
Cooling System
FluidE2FZ-19549-AA ESE-M97B44-A
Engine oil
(gasoline)Motorcraft
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-F
with API
certification
mark
Engine oil
(diesel)Consult separate diesel engine owner's guide
supplement
Hinges, latches
and striker
platesMulti-Purpose
GreaseD7AZ-19584-AA
or
D0AZ-19584-AAESR-M1C159-A
and
ESB-M1C93-B
Lock cylinders Penetrating
LubricantE8AZ-19501-B Ð
Power steering
reservoirMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Windshield
washer fluid
reservoirUltra-Clear
Windshield
Washer
ConcentrateC9AZ-19550-AC
or BCESR-M17P5-A
Disc brake
caliper railsSilicone Brake
Caliper and
Dielectric
compoundD7AZ-19A331-A
WA-10ESE-M1C171-A
Capacities and specifications
175

Air bag supplemental restraint
system ..........................................52
and child safety seats ..............54
description ................................52
disposal ......................................58
indicator light ...........................57
passenger air bag .....................55
Audio system (see Electronic
sound system) .............................17
Battery .......................................144
servicing ..................................145
Brakes
adjustment ................................80
anti-lock .....................................80
fluid, checking and adding ....134
parking ......................................80
Brake-shift interlock ...................85
Break-in period .............................4
Bulbs, replacing ........................165
headlamps ...............................166
specifications ..........................167
Cleaning your vehicle ...............168
engine compartment ..............170
fabric ........................................172
instrument panel ....................172
plastic parts ............................171
safety belts ..............................172
tail lamps .................................171
washing ....................................168
waxing .....................................169
wheels ......................................170
Climate control system ..............17
Controls
steering column ........................23
Coolant (see Engine coolant)
proper solution .......................137
Driveline universal joint and
slip yoke ....................................144
Driving under special
conditionsheavy load .................................86
Emission control system ..........162
emissions warranty .................163
Engine ........................................178
check engine temperature
warning, message center .......129
Engine block heater ...................77
Engine coolant
checking and adding ..............136
checking hoses .......................138
Engine oil
changing oil and oil filter .......133
specifications ..........................130
Entry system
illumination ...............................36
Exhaust fumes ............................78
Fail safe cooling ........................139
Flashing the lights ......................27
Fuel ............................................157
calculating fuel economy .......161
improving fuel economy ..........99
octane rating ...........................160
quality ......................................160
safety information relating to
automotive fuels .....................157
Fuel pump shut-off switch .......100
Fuse panels
instrument panel ....................104
power distribution box ...........108
Fuses ..........................................102
Gauges, Mechanical ....................11
engine coolant temperature
gauge .........................................12
engine oil pressure gauge ........13
fuel gauge ..................................12
Gearshift ......................................24
Hazard flashers ....................27,100
Headlamps
turning on and off ....................15
Hood ..........................................128
Index
183