1997 FORD AEROSTAR engine

156
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[TO06800(ALL)01/96]
If the engine still does not start after two
attempts:
*
[TO06825(ALL)01/96]
1. Turn the ignition key to the OFF position.
*
[TO06851(ALL)01/96]
2. Press the accelerator all the way to the floor
and hold it.
*
[TO06876(ALL)01/96]
3. Turn the ignition key to the START position.
*
[TO06900(ALL)01/96]
4. Release the ignition key when the engine
starts.
*
[TO06925(ALL)03/96]
5. Release the accelerator gradually as the
engine speeds up.
*
[TO06951(ALL)05/96]
If the engine still does not start, the fuel pump
shut-off switch may have been activated. For
directions on how to reset the switch seeFuel
Pump Shut-Off Switchin the index.
%*
[TO07300(ALL)01/96]
A computer system controls the engine's idle
speed. When you start your vehicle, the engine's
idle speed normally runs high. These faster
engine speeds will make your vehicle coast
slightly faster than its normal idle speed. It
should, however, slow down after a short time.
If it does not, have the idle speed checked.
*
[TO07390(ALL)01/96]
If the engine idle speed does not slow down
automatically, do not allow your vehicle to idle
for more than 10 minutes. Have the vehicle
checked.
*
[TO07400(ALL)01/96]
RWARNING
Extended idling at high engine speeds can
produce very high temperatures in the
engine and exhaust system, creating the
risk of fire or other damage.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

157
*
[TO07450(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[TO07500(ALL)01/96]
If you consistently start your vehicle in subzero
temperatures, use an engine block heater (if
your vehicle has this option).
%*
[TO07600(ALL)01/96]
Engine Block Heater (If equipped)
*
[TO07700(ALL)01/96]
Engine block heaters are strongly recommended
if you live in a region where temperatures reach
-10ÊF (-23ÊC) orbelow. An engine block heater
warms the engine coolant, which improves
starting, warms up the engine faster, and allows
the heater-defrost system to respond quickly.
*
[TO08000(ALL)01/96]
RWARNING
To prevent electrical shock, do not use
your heater with ungrounded electrical
systems or two-pronged (cheater) adapters.
*
[TO08100(ALL)01/96]
For best results, plug the heater in at least three
hours before you start your vehicle. Using the
heater for longer than three hours will not
damage the engine, so you can plug it in at
night to start your vehicle the following
morning.
*
[TO08150(ALL)01/96]
NOTE: Be sure to disconnect the engine block
heater before driving your vehicle.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

158
%*
[TO08500(ALL)01/96]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
%*
[TO08510(ALL)01/96]
Fuel Pump Shut-Off Switch
[TO08520(ALL)03/96]
If the engine cranks but does not start or does
not start even after a small collision, the fuel
pump shut-off switch may have been activated.
The shut-off switch is a device intended to stop
the fuel pump when your vehicle has been
involved in a substantial jolt. Refer to the
Roadside Emergencieschapter.
*
[TO08530(ALL)03/96]
Once the shut-off switch is activated, you must
reset the switch by hand before you can start
your vehicle.
[TO08540(ALL)01/96]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[TO08550(ALL)03/96]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

159
*
[TO08560(ALL)03/96]
If your engine cranks but does not start after a
collision or substantial jolt:
*
[TO08570(ALL)01/96]
1. Turn the ignition key to the OFF position.
*
[TO08580(ALL)03/96]
2. Check under the vehicle for leaking fuel.
*
[TO08590(ALL)01/96]
3. If you do not see or smell fuel, push the red
reset button down. If the button is already
set, you may have a different mechanical
problem.
*
[TO08600(ALL)01/96]
4. Turn the ignition key to the ON position for
a few seconds, then turn it to the OFF
position.
*
[TO08610(ALL)03/96]
5. Check under the vehicle again for leaking
fuel.If you see or smell fuel, do not start
your vehicle again.If you do not see or
smell fuel, you can try to start your vehicle
again.
*
[TO08620(ALL)01/96]
6. Check all vehicle warning lights before
driving the vehicle.
[TO08630(ALL)04/96]
quarter page art:0020107-A
Reset button for fuel pump shut-off switch
*
[TO09200(ALL)02/96]
RWARNING
Do not start your vehicle in a closed
garage or in other enclosed areas. Exhaust
fumes can be toxic. Always open the
garage door before you start the engine.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

160
*
[TO09300(ALL)12/95]
Guarding Against Exhaust Fumes
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[TO09400(ALL)01/96]
Carbon monoxide, although colorless and
odorless, is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
*
[TO09600(ALL)01/96]
RWARNING
If you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes.
[TO09700(ALL)04/96]
If your vehicle has rear windows and doors that
were installed as part of a van conversion, close
them while it is running. This prevents exhaust
fumes from being drawn into the passenger
compartment.
*
[TO09900(ALL)01/96]
Have the exhaust and body ventilation systems
checked whenever:
*
[TO10000(ALL)01/96]
q
your vehicle is raised for service
*
[TO10100(ALL)01/96]
q
the sound of the exhaust system changes
*
[TO10200(ALL)01/96]
q
your vehicle has been damaged in a collision
*
[TO10300(ALL)01/96]
Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
*
[TO10400(ALL)01/96]
If the engine is idling while you are stopped in
an open area for long periods of time, open the
windows at least one inch (2.5 cm). Also, adjust
the heating or air conditioning system to bring
in outside air.
*
[TO10600(ALL)01/96]
q
HEATING Ð Set fan speed at MEDIUM or
HIGH, the function selector knob on VENT,
FLOOR, MIX, or the DEFROST symbol and
the temperature control knob on any desired
position.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

165
*
[GF01150(ALL)01/96]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon as
possible.
%*
[GF01200(ALL)01/96]
Occasional brake squeal during light to moderate
stops does not affect the function of the brake
system and is normal. However, if the squeal
becomes louder or more frequent, have your
brakes inspected by your dealer or a qualified
service technician.
*
[GF01250(ALL)03/96]
RWARNING
Modifications to the suspension spring
rates and/or vehicle ride height may
adversely affect vehicle stopping ability.
*
[GF01300(ALL)03/96]
If Brakes Pull
*
[GF01350(ALL)03/96]
q
Check tire pressure.
*
[GF01400(ALL)03/96]
q
Perform the self-adjustment procedure
described underIf Brakes Do Not Grip Well or
Pedal is ªLow.º
*
[GF01450(ALL)03/96]
If pull occurs during the first 500 miles
(800 km), make 10 moderately fast stops from
40 mph (65 km/h) and then perform the
self-adjustment procedure above. It may be
necessary to repeat this operation to properly
seat new brake linings and pads.
%*
[GF01500(ALL)01/96]
Stopping Distances
*
[GF01550(ALL)01/96]
Stopping distances vary with different loads and
driving conditions. Use caution when
encountering new conditions and acquaint
yourself with vehicle performance. Take full
advantage of engine braking power when
slowing down.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

168
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[GF04000(ALL)01/96]
Steering Your Vehicle
%*
[GF04100(ALL)01/96]
Your vehicle comes with power steering. Power
steering uses energy from the engine to help
steer your vehicle.
%*
[GF04150(ALL)03/96]
If the amount of effort needed to steer your
vehicle changes at a constant vehicle speed, have
the power steering system checked. If the power
steering system breaks down (or if the engine is
turned off), you can steer the vehicle manually
but it takes more effort.
*
[GF04200(ALL)01/96]
Never hold the steering wheel to the extreme
right or left for more than five seconds if the
engine is running. This can damage the power
steering pump.
*
[GF04300(ALL)01/96]
NOTE: After any severe impact such as
striking large potholes, sliding into
curbs on icy roads, or a collision
involving the front end, observe the
steering wheel alignment. If the spokes
of the steering wheel seem to be in a
different position while going straight
down the road, have the front
suspension and steering checked for
possible damage.
[GF10000(ALL)03/96]Automatic Transmission
Operation (4R44E/5R55E)
[GF10050(ALL)06/96]
If your vehicle is equipped with an automatic
transmission, it will be either a four speed
overdrive transmission (4R44E) or a five speed
overdrive transmission (5R55E). All 3.0L engines
use the 4R44E transmission, while all 4.0L
engines use the 5R55E transmission. Both
transmission types have a lockup torque
converter. Transmission operation is controlled
by the Powertrain Control Module (PCM).
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

169
*
[GF10150(ALL)01/96]
The PCM will automatically adjust transmission
operation to make up for varying conditions.
Several sensors located on the engine and
transmission such as throttle position, engine
speed, vehicle speed and transmission
temperature are used by the PCM to shift the
transmission into a higher or lower gear when
required for the best performance and fuel
economy. For example, you may notice that the
transmission will upshift to a higher gear more
quickly when the vehicle has not reached normal
operating temperature.
*
[GF10200(ALL)01/96]
The PCM also controls the transmission's Torque
Converter Clutch (TCC) to further raise vehicle
performance and fuel economy. The TCC will
engage when the transmission operating
temperature and other conditions determined by
the PCM have been met. Engagement of the
clutch may be noted as a decrease in engine
speed.
[GF10250(ALL)05/96]
To help in troubleshooting, the PCM continually
performs self-tests on the electronic control
system and, if any faults are detected, stores
them in memory. The Transmission Control
Indicator Light (TCIL) (O/D OFF), which is
located on the gearshift lever, may flash steadily
if a malfunction has been detected. If the TCIL is
flashing, contact your Ford dealer as soon as
possible. If this condition persists, damage to the
transmission could occur.
*
[GF10320(ALL)05/96]
Speed limiter
*
[GF10330(ALL)06/96]
All models are equipped with a Powertrain
Control Module (PCM) which limits the
maximum engine speed and thus road speed in
top gear. Vehicle operation is normal since the
controlled maximum speed is above posted
highway speeds in North America.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996