Downloaded from www.Manualslib.com manuals search engine ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 6) is used to indicate this. When han-
dling any component with this symbol comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.
(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part from its protective
packing until it is time to install the part.
(5) Before removing the part from its package,
ground the package to a known good ground on the
vehicle.
FASTENERS
CAUTION: At no time when servicing a vehicle, can
a sheet metal screw, bolt, or other metal fastener be
installed in the strut tower to take the place of an
original plastic clip. Also, NO holes can be drilled
into the front strut tower in the area shown in (Fig.
7) for the installation of any metal fasteners into the
strut tower. Because of the minimum clearance in
this area (Fig. 7) installation of metal fasteners
could damage the coil spring coating and lead to a
corrosion failure of the spring. If a plastic clip is
missing, or is lost or broken during servicing a
vehicle, replace only with the equivalent part listed
in the parts catalog.
POSITIVE TEMPERATURE COEFFICIENT
Positive Temperature Coefficient (PTC) devices are
being used for circuit protection. These PTC's act like
a solid state fuse. They are located in the junction
block, and are used to protect such items as: power
door lock motors, power windows, and various engine
solenoids.
A special symbol is used to identify these in the
wiring diagrams (Fig. 8).
DIAGNOSIS AND TESTING
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
Fig. 6 Electrostatic Discharge Symbol
Fig. 7 Shock Tower to Spring Minimum Clearance
Area
Fig. 8 Positive Temperature Coefficient Symbol
PL8W - 01 GENERAL INFORMATION 8W - 01 - 5
DESCRIPTION AND OPERATION (Continued)
Downloaded from www.Manualslib.com manuals search engine 8W-02 COMPONENT INDEX
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 3
Component Page
A/C Compressor Clutch.................8W-42
A/C Compressor Clutch Relay............8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control Switch...............8W-42
A/C High Pressure Switch...............8W-42
A/C Low Pressure Switch................8W-42
ABS Hydraulic Modulator...............8W-35
ABS Pump Motor......................8W-35
ABS Pump Motor Relay.................8W-35
ABS Relay Box........................8W-35
ABS System Relay.....................8W-35
ABS Warning Lamp....................8W-35
Airbag Control Module..................8W-43
Airbag Impact Sensors..................8W-43
Airbag Warning Lamp..................8W-40
Antenna.............................8W-47
Anti-Lock Warning Lamp................8W-40
Ash Receiver Lamp....................8W-44
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery..............................8W-20
Battery Temperature Sensor.............8W-30
Blower Motor Resistor Block.............8W-42
Brake Warning Lamp...................8W-40
Brake Warning Lamp Switch.............8W-40
Camshaft Position (CMP) Sensor..........8W-30
Capacitor.........................8W-10, 20
Charge Indicator Lamp.................8W-40
Check Engine Lamp....................8W-40
Cigar Lighter Relay....................8W-41
Cigar Lighter/Power Outlet..............8W-41
Circuit Breaker.....................8W-11,62
Circuit Breaker (FB)...................8W-11
Clockspring..........................8W-41
Cluster Illumination Lamps..............8W-40
Clutch Pedal Position Switch..........8W-10, 21
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position (CKP) Sensor.........8W-30
Data Link Connector...................8W-30
Diode............................8W-15, 42
Dome Lamp..........................8W-44Component Page
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-40
Door Lock Motors......................8W-61
Door Lock Switches....................8W-61
Door Speakers........................8W-47
Driver Side Airbag.....................8W-43
Duty Cycle Evap/Purge Solenoid..........8W-30
EGR Transducer Solenoid...............8W-30
Engine Coolant Temperature (ECT) Sensor . . 8W-30
Engine Coolant Temperature Gauge.......8W-40
Engine Oil Pressure Switch..............8W-40
Engine Starter Motor...................8W-21
Engine Starter Motor Relay..............8W-21
Fog Lamp Relay....................8W-50, 51
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Gauge...........................8W-40
Fuel Injectors.........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay......................8W-30
Fuse Block...........................8W-11
Fuses (FB)...........................8W-11
Fuses (PDC)..........................8W-10
Fusible Link.......................8W-20, 21
Generator............................8W-20
Glove Box Lamp And Switch.............8W-44
Ground Distribution....................8W-15
Headlamp Dimmer And Optical
Horn Switch........................8W-50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch......................8W-50
Headlamps...........................8W-50
Heated Oxygen Sensors.................8W-30
High Beam Indicator Lamp..............8W-40
Horn Relay...........................8W-41
Horn Switches........................8W-41
Horns...............................8W-41
IAT/MAP Sensor......................8W-30
Idle Air Control (IAC) Motor.............8W-30
Ignition Coil Pack.....................8W-30
Ignition Switch........................8W-10
Immobilizer Engine Sensor..............8W-30
Immobilizer Sensor....................8W-30
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Downloaded from www.Manualslib.com manuals search engine Component Page
Instrument Cluster....................8W-40
Instrument Panel Speakers..............8W-47
Intermittent Wipe/Wash Switch...........8W-53
Key-In Switch........................8W-40
Knock Sensor.........................8W-30
License Lamps........................8W-51
Low Oil Pressure Lamp.................8W-40
Map/Reading Lamps...................8W-44
Master Power Window Switch............8W-60
Mercury Switch.......................8W-44
Noise Supressor.......................8W-30
Park Brake Switch.....................8W-40
Park/Neutral Position Switch.............8W-51
Park/Turn Signal Lamps................8W-52
Passenger Side Airbag..................8W-43
Power Distribution Center...............8W-10
Power Folding Mirror Relay..............8W-62
Power Mirror Fuse Holder...............8W-62
Power Mirror Switch...................8W-62
Power Mirrors........................8W-62
Power Steering Pressure Switch..........8W-30
Power Sunroof Motor...................8W-64
Power Window Motors..................8W-60
Power Window Switches.................8W-60
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Pump Motor Driver....................8W-35
Radiator Fan Motor....................8W-42Component Page
Radio...............................8W-47
Rear Fog Lamp Switch..................8W-51
Rear Window Defogger..................8W-48
Rear Window Defogger Switch............8W-48
Repeater Lamps....................8W-50, 52
Seat Belt Warning Lamp................8W-40
Solid State Fan Relay..................8W-42
Speakers............................8W-47
Splice Information.....................8W-30
Stop Lamp Switch.....................8W-30
Sunroof Slide Switch...................8W-64
Sunroof Vent Switch....................8W-64
Switch Illumination....................8W-48
Tail/Stop Lamps.......................8W-51
Throttle Position (TP) Sensor.............8W-30
Torque Converter Clutch Solenoid.........8W-30
Trunk Lamp..........................8W-44
Trunk Switch.........................8W-44
Turn Indicator Lamps..................8W-40
Turn Signal Lamps....................8W-52
Turn Signal/Hazard Switch..............8W-52
Underhood Lamp......................8W-44
Vapor Canister Leak Detector............8W-30
Vehicle Speed Sensor...................8W-30
Visor/Vanity Lamps....................8W-44
Wheel Speed Sensors...................8W-35
Windshield Washer Pump Motor..........8W-53
Wipe/Wash Switch.....................8W-53
Wiper Motor..........................8W-53
8W - 02 - 2 8W - 02 COMPONENT INDEXPL
SPECIAL TOOLS (Continued)
Downloaded from www.Manualslib.com manuals search engine 8W-10 POWER DISTRIBUTION
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION......................................................... 13
Component Page
A/C Compressor Clutch..................8W-10-9
A/C Compressor Clutch Relay.............8W-10-9
ABS Relay Box........................8W-10-7
Automatic Shut Down Relay.............8W-10-10
Battery.............................8W-10-4
Capacitor...........................8W-10-10
Circuit Breaker.......................8W-10-6
Clutch Pedal Position Switch.............8W-10-12
Data Link Connector...................8W-10-10
Dome Lamp..........................8W-10-8
Downstream Heated Oxygen Sensor........8W-10-10
Engine Starter Motor...................8W-10-5
Engine Starter Motor Relay............8W-10-5, 12
Engine Starter Motor Relay...............8W-10-5
Fog Lamp Relay......................8W-10-11
Fuel Injector No. 1....................8W-10-10
Fuel Injector No. 2....................8W-10-10
Fuel Injector No. 3....................8W-10-10
Fuel Injector No. 4....................8W-10-10
Fuel Pump Module....................8W-10-10
Fuel Pump Relay.....................8W-10-10
Fuse 1 (FB)..........................8W-10-6
Fuse 2 (PDC).......................8W-10-4, 5
Fuse 3 (PDC).......................8W-10-4, 6
Fuse 4 (FB)..........................8W-10-6
Fuse 5 (FB)..........................8W-10-6
Fuse 5 (PDC).......................8W-10-4, 7
Fuse 6 (FB)..........................8W-10-6
Fuse 7 (FB)..........................8W-10-6
Fuse 8 (FB)..........................8W-10-6
Fuse 8 (PDC).......................8W-10-4, 7
Fuse 10 (FB).........................8W-10-12
Fuse 10 (PDC)......................8W-10-4, 7
Fuse 11 (FB).........................8W-10-12
Fuse 11 (PDC)......................8W-10-4, 5
Fuse 12 (FB).........................8W-10-12
Fuse 13 (PDC)......................8W-10-4, 8
Fuse 14 (FB).........................8W-10-12
Fuse 15 (FB).........................8W-10-12
Fuse 16 (FB).........................8W-10-12
Fuse 16 (PDC)......................8W-10-4, 11
Fuse 18 (PDC)......................8W-10-4, 9
Fuse 20 (PDC)......................8W-10-4, 9
Fuse 21 (PDC)......................8W-10-4, 10
Component Page
Fuse 23 (PDC)......................8W-10-4, 10
Fuse 25 (PDC)......................8W-10-4, 9
Fuse Block........................8W-10-6, 12
G204...............................8W-10-5
Generator...........................8W-10-10
Glove Box Lamp And Switch..............8W-10-8
Headlamp Switch......................8W-10-6
Horn No. 1...........................8W-10-9
Horn No. 2...........................8W-10-9
Horn Relay..........................8W-10-9
Ignition Coil Pack.....................8W-10-10
Ignition Switch...................8W-10-5, 6, 12
Instrument Cluster...................8W-10-5, 8
Left Fog Lamp.......................8W-10-11
Left Visor/Vanity Lamps.................8W-10-8
Map/Reading Lamps....................8W-10-8
Noise Supressor......................8W-10-10
Power Distribution Center...............8W-10-10
Power Distribution Center . . 8W-10-4, 5, 6, 7, 8, 9, 10, 11
Powertrain Control Module..............8W-10-10
Radiator Fan Motor....................8W-10-7
Radio...............................8W-10-8
Rear Fog Lamp Switch.................8W-10-11
Rear Window Defogger Switch.............8W-10-7
Right Fog Lamp......................8W-10-11
Right Visor/Vanity Lamps................8W-10-8
S105..............................8W-10-10
S115 ..............................8W-10-11
S121..............................8W-10-10
S122..............................8W-10-10
S131...............................8W-10-9
S134..............................8W-10-10
S202...............................8W-10-5
S203...............................8W-10-8
S208...............................8W-10-5
S213...............................8W-10-6
S217...............................8W-10-6
S309...............................8W-10-8
Solid State Fan Relay...................8W-10-7
Stop Lamp Switch.....................8W-10-9
Trunk Lamp..........................8W-10-8
Turn Signal/Hazard Switch...............8W-10-9
Underhood Lamp......................8W-10-8
Upstream Heated Oxygen Sensor..........8W-10-10
8W - 10 - 2 8W - 10 POWER DISTRIBUTIONPL
Downloaded from www.Manualslib.com manuals search engine 21FUSE20A
21
52
55
60
57
BATT A0
POWER
DISTRIBUTION
CENTER
72
C14616
A14
16
RD/WT
A14
16
RD/WT
POWERTRAIN
CONTROL
MODULE
A14
18
RD/WT
6C105
A141
16
DG/WT
A141
18
DG/WT
4
FUEL
PUMP
MODULE
A142
18
DG/OR
S105
22
FUEL
PUMP
RELAYAUTOMATIC
SHUT
DOWN
RELAY
CONNECTORLINK DATA
6C161
DG/OR18 A142
GENERATOR
A142
18
DG/OR
SENSOR OXYGEN
HEATED
DOWNSTREAM
A142
18
DG/OR
POWERTRAIN
CONTROL
MODULE
SENSOR OXYGEN
HEATED
UPSTREAM
A142
18
DG/ORA142
18
DG/OR
A142
18
DG/OR
A142
18
DG/OR A142
18
DG/ORDG/OR18 A142
DG/OR18 A142 A142
18
DG/OR
IGNITION
COIL
PACKSUPRESSOR
NOISE
S134S121
S122
2
DG/OR18 A142
DG/OR14 A142
2222
1161C2
58
FUEL
INJECTOR
NO. 1 NO. 2INJECTOR
FUEL FUEL
INJECTOR
NO. 3FUEL
INJECTOR
NO. 4
CAPACITOR
(8W-30-2) (8W-30-10)(8W-10-4)
(8W-30-10)
(8W-30-2)(8W-10-4)
(8W-30-4)
(8W-20-2)
(8W-30-3)(8W-30-2)
(8W-30-3)
(8W-30-5) (8W-30-5) (8W-30-5) (8W-30-5) (8W-30-5)
(8W-30-5)
8W - 10 - 10 8W-10 POWER DISTRIBUTIONPL-RHD
978W-1PLR01009
Downloaded from www.Manualslib.com manuals search engine 8W-21 STARTING SYSTEM
DESCRIPTION AND OPERATION
STARTING SYSTEM- MANUAL TRANSMISSION
The Power Distribution Center (PDC) supplies bat-
tery voltage to the engine starter motor solenoid
through circuit T40 when the coil side of the engine
starter motor relay energizes. Circut A1 supplies the
battery voltage for the contact side of the relay. Cir-
cuit A1 and circuit T40 are protected by a 30 amp
fuse and feeds the contact side of the engine starter
motor relay. Both the 30 amp fuse and the engine
starter motor relay are located in the PDC.
The ignition switch supplies battery voltage to the
coil side of the engine starter motor relay on circuit
A41 when the key is moved to the START position
and the operator has pressed the clutch pedal to
CLOSE the clutch pedal position switch. Circuit Z1
supplies the ground for the coil side of the engine
starter motor relay. When the coil side of the relay
energizes, the contacts CLOSE, supplying battery
voltage to the engine starter motor solenoid.
Circuit A0 (battery positive cable) supplies battery
voltage to the motor of the starter when the solenoid
energizes.
HELPFUL INFORMATION
²Check for blown engine starter motor fuse in the
PDC.
²Move ignition key to the START position and
with the clutch pedal pressed, listen for starter motor
relay to click. The engine starter motor relay is
located in the PDC.
²Check for a good ground at starter motor.
²The left headlamp ground is the end point for
the starter relay coil ground circuit and is located at
the left side of the radiator closure panel.
STARTING SYSTEM (AUTOMATIC TRANSMISSION)
The Power Distribution Center (PDC) supplies bat-
tery voltage to the engine starter motor solenoid
through circuit T40 when the coil side of the engine
starter motor relay energizes. Circuit A1 supplies
battery voltage to the contact side of the relay. Cir-
cuit A1 and circuit T40 are protected by a 30 amp
fuse and feeds the contact side of the engine starter
motor relay. Both the 30 amp fuse and the engine
starter motor relay are located in the PDC.
The ignition switch supplies battery voltage to the
coil side of the engine starter motor relay on circuit
A41 when the key is moved to the START position
and the park/neutral portion of the park/neutral posi-
tion switch (3 speed transmission) is CLOSED.
Ground for the coil side of the engine starter motor
relay is supplied by circuit T41.Circuit A0 (battery positive cable) supplies battery
voltage to the motor of the engine starter when the
solenoid energizes.
HELPFUL INFORMATION
²Check for blown engine starter motor fuse in the
PDC.
²With the gear selector in the Park or Neutral
position, move ignition key to the START position
and listen for engine starter motor relay to click. The
engine starter motor relay is located in the PDC.
²Check for a good ground at engine starter motor.
PL8W - 21 STARTING SYSTEM 8W - 21 - 3
Downloaded from www.Manualslib.com manuals search engine 8W-30 FUEL/IGNITION SYSTEMS
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION......................................................... 14
Component Page
A/C Compressor Clutch Relay..........8W-30-11
A/C High Pressure Switch.............8W-30-11
Airbag Control Module................8W-30-4
Automatic Shut Down Relay..........8W-30-2, 3
Battery Temperature Sensor..........8W-30-3, 7
Camshaft Position Sensor...........8W-30-7, 13
Controller Anti-Lock Brake..........8W-30-4, 12
Crankshaft Position Sensor..........8W-30-7, 13
Data Link Connector................8W-30-2, 4
Downstream Heated Oxygen Sensor......8W-30-3
Duty Cycle Evap/Purge Solenoid.........8W-30-9
EGR Transducer Solenoid..............8W-30-9
Engine Coolant Temperature Sensor......8W-30-7
Fuel Injector No. 1...................8W-30-5
Fuel Injector No. 2...................8W-30-5
Fuel Injector No. 3...................8W-30-5
Fuel Injector No. 4...................8W-30-5
Fuel Pump Module..................8W-30-10
Fuel Pump Relay....................8W-30-10
Fuse 5 (FB)........................8W-30-12
Fuse 10 (FB).....................8W-30-9, 10
Fuse 10 (FB)........................8W-30-9
Fuse 21 (PDC)................8W-30-2, 3, 4, 10
Fuse 25 (PDC)......................8W-30-12
Fuse Block....................8W-30-9, 10, 12
G101..............................8W-30-3
G102.........................8W-30-2, 4, 12
G106..............................8W-30-2
G303.............................8W-30-10
Generator.........................8W-30-11
IAT/MAP Sensor.....................8W-30-6
Idle Air Control Motor.................8W-30-8
Ignition Coil Pack....................8W-30-5
Immobilizer Engine Sensor............8W-30-13
Immobilizer Sensor..............8W-30-3, 8, 13
Instrument Cluster...........8W-30-7, 8, 10, 11Component Page
Knock Sensor.......................8W-30-6
Noise Supressor.....................8W-30-5
Park/Neutral Position Switch..........8W-30-12
Power Distribution Center....8W-30-2, 3, 4, 10, 12
Power Steering Pressure Switch.........8W-30-4
Powertrain Control
Module . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13
S101.............................8W-30-12
S102..............................8W-30-4
S104...........................8W-30-2, 12
S104............................8W-30-2, 4
S105............................8W-30-2, 4
S106.............................8W-30-12
S107..............................8W-30-3
S109...........................8W-30-9, 10
S110 ......................8W-30-3, 6, 7, 8, 13
S118 ..........................8W-30-3, 7, 8
S119 ..............................8W-30-3
S120........................8W-30-3, 6, 7, 8
S121..............................8W-30-5
S122..........................8W-30-2, 3, 5
S123.............................8W-30-13
S123............................8W-30-7, 8
S124..............................8W-30-6
S126..............................8W-30-9
S127..............................8W-30-3
S129.............................8W-30-13
S134..............................8W-30-5
S211 .............................8W-30-12
Solid State Fan Relay................8W-30-11
Stop Lamp Switch...................8W-30-12
Throttle Position Sensor...............8W-30-6
Torque Converter Clutch Solenoid........8W-30-9
Upstream Heated Oxygen Sensor........8W-30-3
Vapor Canister Leak Detector...........8W-30-9
Vehicle Speed Sensor...............8W-30-8, 13
8W - 30 - 2 8W - 30 FUEL/IGNITION SYSTEMSPL
Downloaded from www.Manualslib.com manuals search engine 1
2
2
1
2
1
2
1
FUEL
INJECTOR
A142
18
DG/ORA142
18
DG/ORA142
18
DG/ORA142
18
DG/ORA142
18
DG/OR
S122
S121
A142
18
DG/OR
S134
A142
18
DG/OR
1
2
IGNITION
COIL
PACK
3
SUPRESSOR NOISE
A142
14
DG/OR
C21317C27C216C22C23C2
IGNITION
COIL
DRIVERK17
18
DB/TNK19
18
BK/GY
K11
18
WT/DBK12
18
TNK13
18
YL/WTK14
18
LB/BR
FUEL
INJECTOR
NO. 1
MODULE CONTROL
POWERTRAIN NO. 1NO. 2 INJECTOR
FUELNO. 3 INJECTOR
FUELNO. 4 INJECTOR
FUELDRIVER DRIVERNO. 2 INJECTORFUEL
DRIVERNO. 3 INJECTORFUEL
DRIVERNO. 4 INJECTORFUEL
DRIVERCOIL IGNITION(8W-10-10)
PL-RHD8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 5
PLR03004978W-1