Page 266 of 388
Adding Washer Fluid
Open the cap with the washer symbol on it. Add washer
fluid until the tank is
full.
NOTICE:
0
0
0
0
When using concentrated washer fluid,
follow the manufacturer’s instructions for
adding water.
Don’t mix water with ready-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system. Also,
water doesn’t clean as well as washer fluid.
Fill your washer fluid tank only
three-quarters full when it’s very cold. This
allows for expansion if freezing
occurs,
which could damage the tank if it is
completely full.
Don’t use radiator antifreeze in your
windshield washer. It can damage your
washer system and paint.
6-28
ProCarManuals.com
Page 300 of 388

Replacement Bulbs
Center High-Mounted Stop ................. 921
Dome
........ GM Part No. 96051559 or equivalent
Front Parking and Turn Signal
........... 11 57 NA
Headlamp (Halogen) ..................... 9004
Rear Hazard and Turn Signal
............... 1156
Rear Parking and Stop
.................... 1157
Sidemarker
.............................. 194
Capacities and
Engine
Type ............
Specifications
........................ L4
Compression Ratio ....................... 9.5: 1
Firing Order
.......................... 1-3-4-2
Horsepower
.............................. 95
Fuel Delivery .................... Fuel Injection
Piston Displacement
............... 97 CTD (1.6L)
Valve Arrangement
............ In-Head “V” Type AC
Belt Tension
........ Deflect Belt 0.24-0.3 inch
(6-9 mm)
@ 22 lbs. (10 kg) Pressure
Fan Belt Tension
Inspection
.......... Deflect Belt 0.24-0.32 inch
(6-8 mm)
@ 22 lbs. (10 kg) Pressure
Replacement
........ Deflect Belt 0.20-0.28 inch
(5-7 mm)
@ 22 lbs. (10 kg) Pressure
Specification
................... 180” F (82 O C)
Thermostat Temperature
Replacement Parts
Air Cleaner Filter ................. 13780-58k20
GM Part No. 96068629 or equivalent
Battery
....... .................... 26R-50s
Engine
Oil Filter .......... GM Part No. 25014441
Fuel Filter
..................... AC Type GF571
GM Part No. 96058022 or equivalent
PCV Valve
............... GM Part No. 96058079
or equivalent
Radiator Pressure Cap
............ 13 psi (90 kPa)
Spark Plug
................... AC Type R43XLS
Gap: 0.028-0.032 inches
(0.7-0.8 mm)
ProCarManuals.com
Page 316 of 388

I Short TkiplCity Maintenance Schedule I
27,000 Miles (45 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Sewice.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission. Control Service.
0 Inspect engine accessory drive belts (or
every
24 months, whichever occurs first).
An Emission Control Service.
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
0 Replace spark plugs. An Emission
Control Service.
7-14
ProCarManuals.com
Page 324 of 388

I Short TripKity Maintenance Schedule I
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
0 Inspect engine accessory drive belts (or
every 24 months, whichever occurs first).
An Emission Control Service.
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
0 Replace spark plugs.
0 Replace spark plug wires (or every
60 months, whichever occurs first).
An Emission Control Service.
An
Emission Control Service.
0 Inspect the underhood wiring harness for
loose connections, chafed wires and
damage (or every
60 months, whichever
occurs first).
An Emission Control Service.
(See footnote?.)
0 Drain, refill and bleed the brake system.
0 Replace the camshaft timing belt.
I7 Replace air cleaner filter.
An Emission Control Service. (See footnote ?.)
An Emission Control Service.
7-22
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Page 332 of 388

Short TripKity Maintenance Schedule
90,000 Miles (150 000 km) (Continued)
Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant”
in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
Replace spark plugs.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts
as needed.
An Emission Control Service. (See footnote?.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
0 Change manual transmission fluid (or every
15 months, whichever occurs first).
0 Inspect the valve lash and adjust if
necessary.
An Emission Control Service.
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control Service. (See footnote T.)
underhood label specifications.
An Emission Control Service. (See footnote?.)
0 Check engine idle speed and adjust it to
7-30
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Page 339 of 388

Long Trip/Highway Maintenance Schedule
0 Drain, flush and refill cooling system
(or every
30 months, whichever occurs
first). See “Engine Coolant” in the Index for
what to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
0 Replace spark plugs.
An Emission Control Service.
0 Replace air cleaner filter.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Enaission Control Service. (See footnote?.)
An Emission Control Service.
0 Change manual transmission fluid (or every
30 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
whichever occurs first,
or sooner if filter is
clogged).
An Elnission Control Senvie.
(See f.=>otnote -f-.)
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
0 Inspect the valve lash and adjust if
necessary. An Emission Control Service.
(Continued)
7-37
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Page 344 of 388

Long TripMighway Maintenance Schedule I
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
0 Replace spark plugs.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines and any
hoses for damage. Replace fuel tank cap
gasket.
An Emission Control Service.
(See footnote ?.)
0 Change manual transmission fluid (or every
30 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control
Service.
(See footnote?.)
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair
or replace
as necessary.
0 Inspect the valve lash and adjust if
necessary.
An Emission Control Service.
0 Check engine idle speed and adjust it to
underhood label specifications.
An Emission Control Service. (See footnote?.)
7-42
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Page 348 of 388

Long ”rip/Highway Maintenance Schedule I
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
7.5 months, whichever occurs first).
An Emission Control Service.
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
Inspect engine accessory drive belts (or
every
24 months, whichever occurs first).
An Emission Control Service.
0 Inspect camshaft timing belt.
An Emission Control Service. (See footnote ?.)
0 Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Sewice. (See footnote?.)
0 Replace spark plugs.
0 Replace air cleaner filter.
0 Inspect fuel tank, cap and lines and any
hoses for damage or leaks. Replace fuel
tank cap gasket.
An Emission Control Service.
(See footnote T.)
0 Change manual transmission fluid (or every
30 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control
Service. (See footnote “f )
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
An Emission. Control Service.
An Emission Control
Service.
7-46
ProCarManuals.com