1997 CHEVROLET CAVALIER maintenance

Downloaded from www.Manualslib.com manuals search engine Air Cleaner
The air cleaner is located on the driver’s side of the
engine compartment near the battery.
To check or replace the filter, remove the screws that
hold the cover on and lift the cover. Be sure to reinstall
the air cleaner filter and replace the cover tightly.
Refer
to the Maintenance Schedule to determine when to
replace the air filter.
See “Scheduled Maintenance Services” in the Index.
6-17
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Downloaded from www.Manualslib.com manuals search engine A CAU‘LOA .:
Operating the engine with the air cleaner off
can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame
if
the engine backfires. If it isn’t there, and the
engine backfires, you could be burned. Don’t
drive with it
off, and be careful working on the
engine with the air cleaner
off.
NOTICE:
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner in place when you’re driving.
Automatic Transaxle Fluid
(Except
2.4L Code T Engine)
When to Check and Change
A good time to check your automatic transaxle fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83 000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches
90 OF (32 O C) or higher.
0 In hilly or mountainous terrain.
When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service.
If
you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
See “Scheduled Maintenance Services” in the Index.

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind
of transaxle fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
If the fluid level is low, add only enough of the proper
fluid to bring the level into the cross-hatched area on
the dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add enough fluid at the
dipstick hole to bring it to the proper level.
It doesn’t
take much fluid, generally less than one pint
(0.5 L). Don’t ove@ll.
NOTICE:
We recommend you use only fluid labeled
DEXRON@-111, because fluid with that label
is
made especially for your automatic transaxle.
Damage caused by fluid other than DEXRON-III
is not covered by your new vehicle warranty.
3. After adding fluid, recheck the fluid level as
4. When the correct fluid level is obtained, push the
described
under “How to Check.”
dipstick back
in all the way.
Automatic Transaxle Fluid
(2.4L Code T Engine Only)
If you have the optional 2.4L Code T engine (see
“Engine Identification” in the Index) and an automatic
transaxle, it is not necessary to check the transaxle fluid
level.
A transaxle fluid leak is the only reason for fluid
loss.
If a leak occurs, take the vehicle to your Chevrolet
dealership Service Department and have it repaired as
soon as possible. You may also have your fluid level
checked by your dealer or service center when you have
your oil changed.
Change both the fluid and filter every
50,000 miles
(83 000 km) if the vehicle is mainly driven under one
or more
of these conditions:
In heavy city traffic where the outside temperature
0 In hilly or mountainous terrain.
0 When doing frequent trailer towing.
Uses such as found in taxi, police or delivery service.
regularly
reaches
90 OF (32 O C) or higher.

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind
of fluid to use. See
“Recommended Fluids and Lubricants” in the Index.
1. Remove the dipstick by flipping the handle up and
then pulling the dipstick out.
2. Add fluid at the dipstick hole.
Add only enough fluid to bring the fluid level up to the
FULL mark on the dipstick.
3. Push the dipstick back in all the way; then flip the
handle down to lock the dipstick in place.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It isn’t a good idea to “top
off’ your clutch fluid.
Adding fluid won’t correct
a leak.
When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often
you should check the fluid level in your clutch
master cylinder reservoir and
for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
6-24

Downloaded from www.Manualslib.com manuals search engine Brake Wear
Your Chevrolet has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make a high-pitched waming sound when the brake pads are worn
and new pads are needed. The sound may come and go or
be heard all the time your vehicle is moving (except when
you are pushing on the brake pedal fiiy).
The brake wear warning sound means that soon
your brakes won’t work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
~ ~~~
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
See “CaliperKnuckle Maintenance Inspection”
in
Section 7 of this manual under Part C “Periodic
Maintenance Inspections.”
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly torque wheel nuts in the
proper sequence to
GM specifications.
Your rear drum brakes don’t have wear indicators, but if
you ever hear a rear brake rubbing noise, have the rear
brake linings inspected. Also, the rear brake drums should be removed and inspected each time the tires
are removed for rotation or changing. When you
have the front brake pads replaced, have the rear brakes
inspected, too.
Brake linings should always be replaced as complete
axle sets.
See “Brake System Inspection” in Section
7
of this manual under Part C “Periodic
Maintenance Inspections.’’

Downloaded from www.Manualslib.com manuals search engine When to Check
Check your tires once a month or more.
Don’t forget your compact spare tire. It should be at
60 psi (420 Pa).
How to Check
Use a good quality pocket-type gage to check tire
pressure.
You can’t tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt
and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10
000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires” and
“Wheel Replacement” later in this section for
more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first rotation is the most important.
See “Scheduled
Maintenance Services’’ in the Index for scheduled
rotation intervals.
n
*
I1
When rotating your tires, always use the correct rotation
pattern shown here.
Don’t include the compact spare tire in your tire rotation. \
After the tires have been rotated, adjust the front and
rear inflation pressures
as shown on the Tire-Loading
Information label. Make certain that all wheel nuts are
properly tightened. See “Wheel
Nut Torque” in
the Index.

Downloaded from www.Manualslib.com manuals search engine Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these
are not
removed, accelerated corrosion (rust) can occur on
the underbody parts such as fuel lines, frame, floor
pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or
an underbody car washing system can do
this for you.
Chemic Paint Spotting
Some weather and atmospheric conditions can create
a chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ringlet-shaped
discolorations, and small irregular dark spots etched
into the paint surface.
Although no defect in the paint job causes this,
Chevrolet will repair, at no charge to the owner, the
surfaces of new vehicles damaged by this fallout
condition within
12 months or 12,000 miles (20 000 km)
of purchase, whichever occurs first.
6-56

Downloaded from www.Manualslib.com manuals search engine Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the
air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If
you're not sure, ask your Chevrolet dealer.
Normal Maintenance
Replacement Parts
Air Cleaner Element
2.2L ....................... AC Type A- 11 72C
2.4L
....................... AC Type A-1172C
Engine Oil Filter
2.2L .......................... AC Type PF-47
2.4L
.......................... AC Type PF-44
Spark Plugs
2.2L ......................... AC Type 41-928
Gap: 1.52 mm
(0.060 inch)
2.4L
......................... AC Type 41-910
Gap: 1.52 mm (0.060 inch)
Windshield Wiper Blade (Sheppard's Hook Type)
Left Side ..................... 22 inches (56 cm)
Right Side. ................... 17 inches (43 cm)
2.2L Engine Specifications
VIN Engine Code ........................... 4
Type
.................................... L4
Horsepower ............................. 120
Firing Order
.......................... 1-3-4-2
Thermostat Temperature
........... 180" F (82°C)
2.4L Engine Specifications
Type .................................... L4
VIN Engine Code ........................... T
Horsepower ............................. 150
Firing Order
.......................... 1-3-4-2
Thermostat Temperature ........... 180 O F (82 O C)