1997 CHEVROLET ASTRO heater

Downloaded from www.Manualslib.com manuals search engine 8. Grasp the bottom of the cover and slide it rearward.
Then, lift it up and out
of the vehicle.
Installing the Engine Cover
1. Lift the engine cover into the vehicle and slide it all
the way forward. Make sure the rubber seal
is over
the latches.
2. Install the two bolts at the engine cover.
3. Put the heater duct over the engine cover studs. Push
up
on the duct gently until it snaps into place.
4. Reconnect the electrical connectors.
5. Install the engine cover extension by gently
squeezing the sides and sliding it into place.
Make sure all of the fastener clips engage and the
extension fits properly in place. Replace and tighten
the two screws.
6. Install the two nuts to secure the extension in place.
6-18

Downloaded from www.Manualslib.com manuals search engine I
NOTICE:
When adding coolant, it is important that you use
only
DEX-COOL’ (silicate-free) coolant.
If coolant other than DEX-COOL’ is added to
the system, premature engine, heater core or radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use
of coolant other than DEX-COOL@ is not
covered by your new vehicle warranty.
What to Use
Use a mixture of one-half clean wuter (preferably
distilled) and one-half
DEX-COOL@ coolant which
won’t damage aluminum parts.
If you use this mixture,
you don’t need to add anything else.
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will, Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned, Use a
50/50 mix of clean
water and DEX-COOL@ antifreeze.
6-26

Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The repair cost wouldn’t be covered by your
warranty. Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
I NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
ADD, or a little higher. When your engine is warm, the
level should be up
to FULL HOT, or a little higher.
6-27

Downloaded from www.Manualslib.com manuals search engine FuseKircuit Breaker
UPFIT-BATT .......
UPFIT-IGN ........
Spare .............
Fuse Puller*
Spare
.............
Spare .............
ECM-B ............
HORN ............
A/C COMP .........
RR DEFOG ........
ENG-I ............
Usage
Upfitter Battery Power Stud,
Trailer Wiring Harness
Upfitter Ignition Relay
Not used
Not used
Not used
Fuel Pump Relay, VCM,
Oil Pressure Switch/Sender
Horn Relay
A/C Enable Relay
Heater-A/C Control Selector
Switch
Oxygen Sensors
1-4,
Camshaft Position Sensor,
Mass Air Flow Sensor,
Evaporative Emission
Canister Purge Solenoid
Valve, Linear EGR Valve
Solenoid,
VCM
FuseKircuit Breaker
IGN-E ............
ECM-I ......... ~.
LIGHTING ........
BATT .............
IGNA .............
IGN B .............
ABS ..............
A/C ...............
RR HTR/AC ........
Spare .............
Usage
A/C Enable Relay
Fuel Injectors 1-6,
Crankshaft Position Sensor,
VCM, Distributor Ignition
Control Module
Park Lamps Fuse, DRL Fuse,
Headlamp and Panel
Dimmer Switch
I/P Fuse Block Fuses, Power
Seat CB, Stop/Hazard Fuse,
Auxiliary Power Fuse,
Cigarette Lighter Fuse,
Radio, Battery Fuse
Starter Relay, Ignition Switch
Ignition Switch Brake Pressure Module Valve
Blower Motor Resistor,
Blower Relay Auxiliary Heater
A/C Relay
Not used
*A fuse puller is included in the underhood electrical
center.
You will also find spare fuses.
6-65

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
Exterior Lamps Quantity Trade No.
Halogen Headlamps - 2 H6054
Sealed Beam
Halogen Headlamps
-
Composite
2 9006 (Low Beam)
Halogen Headlamps
-
Composite Parking, Turn
Signal Lamps
Rear, Stoplamps
Sidemarker Lamps
Back-up Lamps 2
2
2
4
2
9005 (High Beam)
3 157NA
2057
194
1156
Capacities and Specifications
All capacities are approximate. English and metric
conversions are given.
Please refer to “Recommended Fluids and Lubricants”
in the Index for more information.
Engine Specifications
Engine ............... “VORTEC” 4300 V6 SFI*
RPO ................................... L35
Firing Order ...................... 1-6-5-4-3-2
Horsepower
................... 190 at 4,400 rpm
Thermostat Specification
........... 195 “F (9 1 “C)
*Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel ....... 100 lb-ft (140 N-m)
Tire Pressures
......... See “Loading Your Vehicle”
in the Index.
Cooling System Capacity
Quantity”
without Rear Heater
13.5 quarts (12.8 L)
Quantity*
with Rear Heater
16.5 quarts (15.5 L)
After refill, the level
must be checked.
6-66

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your GM dealership’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs
are
completed at once.
Proper procedures to perform these services may be
found in
a GM service manual. See “Service and Owner
Publications” in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions ‘which could
cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust”
in
the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.
i;.
7-47

Downloaded from www.Manualslib.com manuals search engine Brakes. Anti-Lock ............................... 4-7
Braking
........................................ 4-6
Braking in Emergencies
........................... 4-9
Break.In. New Vehicle
.......................... 2- 15
BTSICheck
................................... 7-45
Bulb Replacement
.............................. 6-36
Built-in Child Restraint
.......................... 1-44
Canadian Roadside Assistance
.................... 8-7
Capacities and Specifications
...................... 6-67
Carbon Monoxide
..... 2.27.2.28.2.30.4.27.4.34. 4.35
Care
of Your Cassette Tape Player .................. 3-29
Cassette Deck Service
........................... 7-43
Cassette Tape Player
....................... 3- 11. 3. 13
Cassette Tape Player Care
........................ 3-29
Center Passenger Position
........................ 1-39
Certificatioflire Label
.......................... 4-28
Chains. Safety
................................. 4-34
Chains. Tire
................................... 6-50
Changing a Flat Tire ............................. 5-23
Charging System Light
.......................... 2-6 1
Check Gages Light
.............................. 2-68
Checking Your Restraint Systems
.................. 1-65
Chemical Paint Spotting
.......................... 6-58
Child Restraints
................. 1.41. 1.42. 1.43. 1-53
Cleaning
.................................... 6-54
Care
....................................... 6-54
Securing in a Rear Outside Seat Position
........... 1-55
Securing in the Center Seat Position .............. 1-57
Securing in the Right Front Seat Position .......... 1-59 Top
Strap
................................... 1-54
Where to Put
........................... 1-53. 1-54
Cigarette Lighter
............................... 2-50
Circuit Breakers and Fuses ....................... 6-61
Cleaner. Air Filter
.............................. 6-19
Cleaning Aluminum Wheels
............................ 6-57
Built-in Child Restraint
........................ 6-54
Exterior LampsLenses
........................ 6-55
Fabric
...................................... 6-52
Glass Surfaces
............................... 6-54
Inside
of Your Vehicle ......................... 6-51
Instrumentpanel
............................. 6-54
Leather
..................................... 6-53
Outside of Your Vehicle
........................ 6-55
Special Problems
............................. 6-52
Stains
...................................... 6-52
Tires
....................................... 6-57
Vinyl
....................................... 6-53
Wheels
..................................... 6-57
Windshield and Wiper Blades
................... 6-55
Clock, Setting the
................................ 3-9
Comfort Controls
................................ 3-2
Compact Disc Care
............................. 3-30
Compact Disc Player
....................... 3-19, 3-24
Compact Spare Tire
............................. 5-35
Control of a Vehicle .............................. 4-6
Convenience Net
............................... 2-49
Convex Outside Mirror
.......................... 2-42
Coolant
....................................... 6-25
Heater, Engine
............................... 2-18
Recovery Tank ............................... 5-16
9-2

Downloaded from www.Manualslib.com manuals search engine Cooling System ................................ 5- I5
Courtesy Lamps ................................ 2-39
Courtesy Transportation
........................... 8-8
Cruise Control
................................. 2-34
Customer Assistance Information
................... 8- 1
Customer Satisfaction Procedure .................... 8-2
Customer Assistance for Text Telephone Users
......... 8-4
Damage. Finish
............................... 6-58
Damage. Sheet Metal
............................ 6-57
Daytime Running Lamps
......................... 2-38
Daytime Running Lamps Indicator Light
............ 2-68
Dead Battery
................................... 5-3
Defects. Reporting Safety
................... 8- IO. 8- 11
Defensive Driving ............................... 4-2
Defogger. Rear Window
.......................... 3-8
Defrosting
..................................... 3-6
Dimensions. Vehicle
............................ 6-68
Dome Lamps
.................................. 2-39
Door Locks
....................................... 2-6
Sliding ..................................... 2-10
Drive Position
................................. 2-21
Driver Position
................................. 1 - 18
Driving
City
........................................ 4-18
Defensive
.................................... 4-2
Drunken
..................................... 4-3
Freeway
.................................... 4-19
TnaBlizzard
................................. 4-26
In Foreign Countries ........................... 6-4
IntheRain
.................................. 4-16
Night
...................................... 4-14
OnCurves
................................... 4-9
On Grades While Towing
a Trailer ............... 4-37
On
Hill and Mountain Roads .................... 4-22
OnSnowandIce
............................. 4-24
Throughwater
............................... 4-18
WetRoads
.................................. 4-16
Winter
...................................... 4-24
With a Trailer ................................ 4-35
DrunkenDriving
................................ 4-3
Electrical Equipment. Adding
.......... 2- 18. 3-28. 6-60
Electrical System
............................... 6-60
Engine
........................................ 6-9
Coolant
..................................... 6-25
Coolant Heater
............................... 2-18
Coolant Level Check
.......................... 7-43
Cooling System Capacity
....................... 6-66
Cover
...................................... 6-15
Exhaust ..................................... 2-27
FuseBlock
.................................. 6-64
Identification
................................ 6-60
OilLevelCheck
.............................. 7-43
Overheating
................................. 5-13
Running While Parked
......................... 2-28
Specifications
................................ 6-66
Starting
..................................... 2-17
Temperature Gage
............................ 2-64
9-3