Page 49 of 135
Engine Coolant Temperature (ECT) at least 
85 C (185 F) 
Pa
ge 49 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 50 of 135
24-36
      
Function test  
     
-  Connect VAG 1551 or VAG 1552 scan tool and 
press buttons -0- and -1- to insert "Engine 
Electronics" address word 01 (with engine 
running at idle)   Page 01
-7 . 
Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select "Read Measuring Value Block" 
function 08, and press -Q- button to confirm input. 
Read Measurin
g Value Block 
HELP
Input displa
y group number XXX
    
Indicated on display  
-  Press buttons -0-, -3- and -6- to input display group number 36, and 
press -Q- button to confirm input. 
Read Measuring Value Block 36 1 2 3 4 
    
Indicated on display (1-4 = display fields)  
Pa
ge 50 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 51 of 135
24-37
      
-  Compare display and specified values (display 
fields 1 and 2): 
  
Display fields  
  
1   2   3   4  
Display group 36: Heated Oxygen Sensor (HO2S) behind Three Way Catalytic Converter (TWC)  
Display   x.xxx V   B1-S2 ON  
B1-S2 OFF       
Indicates   Voltage supply to HO2S behind TWC   HO2S behind TWC   
ON/OFF       
Range   0.000-1.000 V   ---        
Specified value   0.000-1.000 V  
(can oscillate slightly)  B1-S2 ON        
  
If not as specified   Page 24
-38
 , Continuation  
     
Pa
ge 51 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 52 of 135
24-38
      
Continuation  
      If displayed values are NOT OK (not as 
specified):  
     
-  Road test to condition oxygen sensor (eliminate 
possible contamination) and repeat test. 
      If the values in display fields 1 and 2 are still 
NOT OK:  
     
-  Check Oxygen Sensor (O2S) heater   Page 24
-
43
 . 
     
-  Briefly accelerate engine over 3000 RPM.
      If the value in display field 1 remains constant:  
      page   Page 24
-39
 , Evaluation of display group 
36.  
Pa
ge 52 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 53 of 135
24-39
 Evaluation of display group 36  Display group: 
36  
  
  
Display field: 1  
Possible causes  
Corrective action  
approx. 0.435 
V   
Open circuit in wiring -4- between oxygen sensor and ECM - Check basic voltage   Page 24
-40
approx. 0.440 
V   
Open circuit in wiring -4- between oxygen sensor and ECM   
approx. 1.085 
V   Short circuit to B+ in wiring -4- between oxygen sensor 
and ECM - Check wiring for oxygen sensor   
Page 24
-41
 
approx. 0.000 
V   
Short circuit to Ground in wiring -4- between oxygen 
sensor and ECM   
Pa
ge 53 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 54 of 135
24-40
      
Checking HO2S reference voltage  
     
-  Disconnect 4-pin connector (black) for Oxygen 
Sensor (O2S) behind Three Way Catalytic 
Converter (TWC) -G108-. 
    
If voltage is NOT OK:  
If voltage is OK:  -  Connect multimeter US 1119 (Fluke 83 or equivalent) between harness 
connector terminals 3 and 4 (to ECM), using adapter cables from VW 
1594 connector test kit. 
-  Start engine and measure voltage.
   Specified value: 0.40 to 0.50 volts
-  Switch ignition off.
-  Check HO2S wiring   Page 24
-41
-  Replace HO2S behind TWC -G108-.
Pa
ge 54 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 55 of 135
24-41
      
Checking HO2S wiring  
     
-  Connect VAG 1598/22 test box to ECM harness 
connector  Page 01
-56
 . 
     
-  Disconnect 4-pin connector (black) for Heated 
Oxygen Sensor (HO2S) behind Three Way 
Catalytic Converter (TWC) -G108-. 
    
-  Check wiring for open circuit between ECM/test box and 4-pin HO2S 
harness connector (to ECM). 
 
Connector terminal 3 to ECM/test box socket 51
 Connector terminal 4 to ECM/test box socket 52
 Specified value: max. 1.5 
-  Check wiring for short circuits between terminals of 4-pin connector, 
between connector, ECM/test box, and shielding for wiring harness. 
 
Connector terminal 4 to ECM/test box socket 51
 Connector terminal 3 to ECM/test box socket 2
 Connector terminal 4 to ECM/test box socket 2
 Specified value:   
Pa
ge 55 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
         
        
        
     
        
        Page 56 of 135
24-42
       If wiring is OK:  
     
-  Replace Motronic ECM -J220-   Page 01
-57
 .
     
-  Carry out adaptation of throttle valve control 
module to ECM   Page 24
-119
 . 
     
- Check readiness code   Page 01
-59
 . If 
Diagnostic Trouble Code (DTC) memory has 
been erased, or ECM was disconnected, 
generate new readiness code   Page 01
-62
 . 
Pa
ge 56 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1