Page 33 of 135
  
 
Fuel injector does not open, or partially opens- Check fuel injectors   Page 24
-87
O2S control 
learning value:  
constant 0.0 %   
Oxygen sensor control learning not active- Check Mass Air Flow (MAF) sensor -G70-   
Page 24
-57
 
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        Page 34 of 135
24-23
 Evaluation of display group 33  Display group: 
33  
  
  
Display field: 2  
Possible cause  
Corrective action  
approx. 0.435 
V   
Open circuit in wiring between HO2S connector terminal 4 and 
ECM - Check reference voltage   Page 
24
-24
 . 
approx. 0.435 
V   
Open circuit in wiring between HO2S connector terminal 3 and 
ECM   
approx. 1.085 
V   Short circuit to positive (B+) between HO2S connector terminal 
4 and ECM - Check HO2S wiring   Page 24
-
25
 . 
approx. 0.000 
V   
Short circuit to Ground between HO2S connector terminal 4 
and ECM   
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        Page 35 of 135
24-24
      
Checking HO2S reference voltage  
     
-  Disconnect 4-pin connector -1- (brown) for 
HO2S -G39-. 
    
If voltage is NOT OK:  
If voltage is OK:  -  Connect multimeter US 1119 (Fluke 83 or equivalent) between harness 
connector terminals 3 and 4 (to ECM), using adapter cables from VW 
1594 connector test kit. 
-  Start engine and measure voltage.
   Specified value: 0.40-0.50 volts
-  Switch ignition off.
-  Check HO2S wiring   Page 24
-25
-  Replace Heated Oxygen Sensor (HO2S) -G39-.
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        Page 36 of 135
24-25
      
Checking HO2S wiring  
     
-  Connect VAG 1598/22 test box to ECM harness 
connector  Page 01
-56
 . 
     
-  Disconnect 4-pin connector (brown) for HO2S -
G39-. 
    
-  Check wiring for open circuit between ECM/test box and 4-pin HO2S 
harness connector (to ECM). 
 
Connector terminal 3 to ECM/test box socket 25
 Connector terminal 4 to ECM/test box socket 26
 Specified value: max. 1.5 
-  Check wiring for short circuits between terminals of 4-pin connector, 
and between connector and ECM/test box. 
 
Connector terminal 4 to ECM/test box socket 25
 Specified value:   
-  Check wiring for short circuits to wiring harness shielding.
 
Connector terminal 3 to ECM/test box socket 2
 Connector terminal 4 to ECM/test box socket 2
 Specified value:   
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        Page 37 of 135
24-26
       If wiring is OK:  
     
-  Replace Motronic ECM -J220-   Page 01
-57
 .
     
-  Carry out adaptation of throttle valve control 
module to ECM   Page 24
-119
 . 
     
- Check readiness code   Page 01
-59
 . If 
Diagnostic Trouble Code (DTC) memory has 
been erased, or ECM was disconnected, 
generate new readiness code   Page 01
-62
 . 
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        Page 38 of 135
24-27
      
Oxygen Sensor (O2S) heater (before 
TWC), checking
 
     
Notes:  
     
Harness connector for Oxygen Sensor (O2S) 
heater: 4-pin, brown 
     Component locations   Page 24
-1 .
     
Required special tools and test equipment  
     
VAG 1551 or VAG 1552 Scan Tool (ST) with 
VAG 1551/3 adapter cable 
     VAG 1598/22 test box 
     Multimeter US 1119 (Fluke 83 or equivalent) 
     VW 1594 connector test kit 
     Wiring diagram 
     
Test requirements  
     Fuse for Oxygen Sensor (O2S) heater OK 
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        Page 39 of 135
     
Engine Coolant Temperature (ECT) at least 
85 C (185 F) 
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        Page 40 of 135
24-28
      
Checking  
     
-  Connect VAG 1551 or VAG 1552 scan tool and 
press buttons -0- and -1- to insert "Engine 
Electronics" address word 01 (with engine 
running at idle)   Page 01
-7 . 
Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select "Read Measuring Value Block" 
function 08, and press -Q- button to confirm input. 
Read Measurin
g Value Block 
HELP
Input displa
y group number XXX
    
Indicated on display  
-  Press buttons -0-, -4- and -1- to input display group number 41, and 
press -Q- button to confirm input. 
Read Measuring Value Block 41 1 2 3 4 
    
Indicated on display (1-4 = display fields)  
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) and i
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yp
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