Page 9 of 19
50-9
 
    
Fig. 1  Screw in special tool 3369
-  Screw special tool 3369 in at left and right as shown.
-  Pull lock carrier forward until rear hole in lock carrier aligns with front 
threaded hole in fender flange. 
    
Fig. 2  Secure lock carrier
-  Secure lock carrier with screws at left and right as shown.
Pa
ge 9 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 10 of 19
50-10
 
  
Front fender (  VIN 8D XA 200 000), 
assembly overview
 
1 - 
Combination bolt 
4.5 Nm (40 in. lb)
2 - 
Threaded rivet Threaded rivet is inserted using VAG1618A
3 - 
Combination bolts (2x) 7.5 Nm (66 in. lb)
4 - 
Phillips head screw 4.5 Nm (40 in. lb)
5 - 
Metal nut (2x) 
6 - 
Fender Remove bumper   page 63
-1 .
Remove wheelhousing liner   page 66
-
31
 . 
Remove end plate   Fig. 1
 .
Remove headlights   Repair Manual, 
Electrical Equipment Disconnect electrical connectors for side 
blinkers 
  - Remove bolts -1-, -3-, -4-, -7-, and -11-.
Pa
ge 10 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 11 of 19
50-11
 
  
7 - 
Combination bolt 
7.5 Nm (66 in. lb)
8 - 
Bracket 
9 - 
Combination bolt 7.5 Nm (66 in. lb)
10 - 
Metal nut 
11 - 
Combination bolt 7.5 Nm (66 in. lb)
Pa
ge 11 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 12 of 19
50-12
 
    
Fig. 1  Removing and installing end plate
-  Remove front wheel. 
-  Remove wheelhousing liner   page 66
-31
 .
- Remove bolt -2- (2x). 
   Tightening torque: 2.5 Nm (22 in. lb)
-  Remove endplate -3- from fender -4-.
1 - Expanding clip (2x) 
Pa
ge 12 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 13 of 19
50-13
 
  
Front fender (VIN 8D XA 200 001   and 
S4), assembly overview
 
1 - 
Combination bolt 
4.5 Nm
2 - 
Threaded rivet The threaded rivet is inserted with VAG 
1618 A. 
3 - 
Combination bolts (2x) 7.5 Nm
4 - 
Phillips-head screw 4.5 Nm
5 - 
Phillips-head screw Only installed for S4.4.5 Nm
Pa
ge 13 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 14 of 19
50-14
 
  
 Repair Manual, Electrical Equipment, Repair 
Group 94, headlights, headlights, removing and installing.
    6 - 
Snap-on nut Only installed for S4.
7 - 
Fender Drill additional hole at bottom for S4 fender 
 Fig. 2
 . 
Removing:
 - Remove bumper  page 63
-5 .
 - Remove wheelhousing liner   page 66
-
31
 . 
 - Remove headlights - Disconnect harness connector for side 
turn-signal. 
 - Remove end plate  Fig. 1
 .
 - Remove bolts -1-; -3-; -4- (bolt -5- only 
for S4) -8-; -9- and -14-. 
Pa
ge 14 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 15 of 19
50-15
 
  
8 - 
Metal bolt 
7.5 Nm
9 - 
Metal bolt 7.5 Nm
10 - 
Bracket 
11 - 
Metal bolt 7.5 Nm
12 - 
Metal bolt 7.5 Nm
13 - 
Bracket 
14 - 
Combination bolt 10 Nm
15 - 
Combination bolt 7.5 Nm
Pa
ge 15 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1 
         
        
        
     
        
        Page 16 of 19
50-16
 
    
Fig. 1  Removing and installing end plate
-  Remove front wheel. 
-  Remove wheelhousing liner   page 66
-31
 .
- Remove bolt -2- (2x). 
   Tightening torque: 2.5 Nm 
-  Remove end plate -3- from fender -4-.
- Expanding clip -1- (2x). 
Pa
ge 16 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1