Page 9 of 35
17-9
Repair Manual, Maintenance
17 -
Oil pressure switch -F1-, 1.4 bar - 25 Nm
Black insulationChecking Page 17
-30
18 -
Sealing ring
If seal is leaking, cut open and replace
19 -
15 Nm +
1/4 turn (90 ) further
Always replace
20 -
Gasket Always replaceEngage in projections on oil cooler
21 -
Oil filter Observe change intervalsObserve installation instructions on oil filterTighten to 20 Nm
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Page 10 of 35
17-10
22 -
25 Nm
23 -
Oil cooler
See note Page 17
-1
Ensure clearance to adjacent componentsCoolant hose connection diagram Page 19
-2
24 -
Oil filter bracket
With pressure relief valve, approx. 4 bar
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Page 11 of 35
17-11
Oil pan, removing and installing
Special tools and equipment
Support bar 10-222A
Lifting tackle 2024 A
Socket 3249
Workshop crane VAG 1202 A
Electric drill with plastic brush attachment
Protective goggles
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Page 15 of 35
17-15
CAUTION!
The hooks and locating pins of the lifting tackle must be secured
with locking pins -arrows in illustration-. - Engage lifting tackle 2024 A in front and rear lifting eyes on engine.
- Pretension engine with spindle of support bar, do not lift.
- Drain engine oil.
- Remove oil return line of exhaust turbocharger from oil pan.
- Disconnect electrical connector -arrow- from oil level sender.
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Page 21 of 35
17-21
- Lower subframe slowly using workshop crane 1202 A.
- Take out workshop crane VAG 1202 A.
- Remove bolts for oil pan/transmission:
- Remove M10 bolts -arrows-.
- Loosen bolts -1 to 18- diagonally.
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Page 22 of 35
17-22
Note:
Unscrew both rear oil pan bolts -1- and -2- with attachment 3249. Turn the
flywheel on vehicles with a manual transmission -3- until the notch -arrow-
is aligned with the bolt.
- Take off oil pan. If necessary loosen it by striking lightly with a rubber
hammer.
- Carefully remove sealant residues from cylinder block (remove baffle
plate).
WARNING!
Wear protective glasses. - Remove remaining sealant from oil pan, e.g. with a rotating plastic
brush.
- Clean sealing surfaces: they must be free of oil and grease.
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Page 23 of 35
17-23
Installing
Installation is carried out in the reverse order of
removal; note the following:
Note:
The oil pan must be installed within 5 minutes
after applying the silicone sealant.
- Cut off nozzle of tube at front marking (diameter of nozzle approx. 3
mm).
Silicone sealant D 176 404 A2
Thickness of sealant bead: 2 to 3 mm
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Page 24 of 35
17-24
Note:
The bead of sealant must not be thicker than 3
mm, as otherwise excess sealant will enter the
oil pan and obstruct the strainer in the oil intake
pipe.
Note:
Be particularly careful when applying the bead of sealant around the rear
sealing flange (arrows in illustration). - Apply bead of silicone sealant onto clean sealing surface of oil pan, as
illustrated. (Illustration shows position of sealant bead on cylinder
block).
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