1997 AUDI A4 01W Transmission Clutch Release Workshop Manual

30-23


Repair Manual, Engine Mechanical, Repair
Group 13 1 -
Dual-mass flywheel
Make sure centering pins are in place and
seated correctly Contact surface for clutch lining must be
free of dirt, oil and grease Removing and installing:
2 -
Bolt
Always replaceWith dual-mass flywheel: 60 Nm (44 ft lb) +
1/2 turn (180 ) Without dual-mass flywheel: 60 Nm (44 ft
lb) + 1/4-turn (90 )
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ge 9 of 13 Clutch release mechanism, servicin
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11/19/2002 htt
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pair&id=AUDI.B5.TM01.30.2

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3 -
Clutch plate
Installation position: Spring pack (coil
springs) facing pressure plate. Clutch lining
must make full contact with flywheel.
Marking "Getriebeseite" (if provided) faces
pressure plate Do not lubricateClutch plate diameter Page 00
-3
Centering Fig. 1Lightly lubricate splines
4 -
Pressure plate Removing and installing Fig. 1Checking ends of diaphragm spring Fig. 2 Checking spring connection and rivets
Fig. 3

5 -
Bolt
25 Nm (18 ft lb)Loosen and tighten in stages and in
diagonal sequence
Pa
ge 10 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
e=re
pair&id=AUDI.B5.TM01.30.2

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Repair Manual, Engine Mechanical, Repair
Group 13 6 -
Needle roller bearing
Removing and installing
Pa
ge 11 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
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e=re
pair&id=AUDI.B5.TM01.30.2

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Special tools and equipment
Position of clutch plate: spring pack (coil springs) or marking
"Getriebeseite" facing pressure plate and transmission.
Clutch lining and contact surface of pressure plate must make full contact
with flywheel before bolts are inserted. Fig. 1 Centering clutch plate and removing and installing
pressure plate
3067 flywheel retainer 3176 centering mandrel
- When installing on 2.8 Liter 5V 142 kW engine (or 2.8 Liter 128 kW
engine if installed), make sure white color marking on dual-mass
flywheel lines up with white color marking on pressure plate when
assembling.
- Loosen and tighten bolts in stages and in diagonal sequence.
Final tightening torque: 22 Nm (16 ft lb).
- Reverse position of 3067 flywheel retainer when removing.
- Use 3176 centering mandrel to center clutch plate.
Pa
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.TM01.30.2

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Note:
For repairs, it is essential to match the clutch pressure plate and the
clutch disc according to the engine code letters using the parts catalog
microfiche. Fig. 2 Checking ends of the diaphragm spring
Wear up to half the thickness of the diaphragm spring is permitted.

Fig. 3 Checking spring connection and rivets
- Check spring connection between pressure plate and cover for cracks
and make sure rivets are seated tightly.
- Replace clutches with damaged springs or loose rivets (arrows).
Pa
ge 13 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2