30-17
 
  
Clutch release mechanism, 
servicing 
1 - 
Clutch slave cylinder 
Do not press clutch pedal after clutch slave 
cylinder has been removed Installing  Fig. 1Tension clutch slave cylinder enough so 
that mounting bolts can be easily installed 
2 - 
Bolt 
  Hex bolt:Before installing, coat with D 185 400 A2 
locking fluid Tightening torque: 25 Nm (18 ft lb)
  Socket-head bolt:Always replaceSelf-lockingTightening torque: 20 Nm (15 ft lb)
3 - 
Bracket for hose/line assembly Attach to clutch slave cylinderNot always present
4 - 
Plunger 
Pa
ge 1 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2 
         
        
        30-26
 
    
Special tools and equipment 
Position of clutch plate: spring pack (coil springs) or marking 
"Getriebeseite" facing pressure plate and transmission.  
Clutch lining and contact surface of pressure plate must make full contact 
with flywheel before bolts are inserted.  Fig. 1  Centering clutch plate and removing and installing 
pressure plate 
3067 flywheel retainer 3176 centering mandrel 
-  When installing on 2.8 Liter 5V 142 kW engine (or 2.8 Liter 128 kW 
engine if installed), make sure white color marking on dual-mass 
flywheel lines up with white color marking on pressure plate when 
assembling. 
-  Loosen and tighten bolts in stages and in diagonal sequence.
   Final tightening torque: 22 Nm (16 ft lb).
-  Reverse position of 3067 flywheel retainer when removing.
-  Use 3176 centering mandrel to center clutch plate.
Pa
ge 12 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2