1997 AUDI A4 01A Transmission Clutch Mechanism Service Workshop Manual

Page 9 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-8
 
  
7 - 
Bracket for harness connector 
8 - 
Clutch Pedal Position (CPP) switch -F194- 
Adjusting  Page 30
-9
9 - 
Clip 
10 - 
Screw and washer assembly 
8 Nm (71 in. lb)
11 - 
Mounting plate 
P

Page 10 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-9
      
Clutch Pedal Position (CPP) switch -
F194-, adjusting
 
    
-  Loosen two bolts slightly (arrows).
-  Have second technician fully depress clutch pedal up to stop.
-  Place feeler gauge -

Page 11 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-10
 
  
Clutch hydraulic system, servicing
 
1 - 
Brake fluid reservoir 
2 - 
Supply hose 
For clutch master cylinder
3 - 
Hose/line assembly With threaded connections on clutch 
master cylinder an

Page 12 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-11
 
  
CAUTION! 
Do not operate after the clutch pedal has been 
removed. 
Brake fluid must not be allowed to get onto the 
transmission. 
CAUTION! 
Fill the brake fluid reservoir up to the "max"

Page 13 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-12
 
  
14 - 
Bracket 
Mounted to transmission
15 - 
Bolt 
  
 8DVA 000 504 bolt:25 Nm (18 ft lb)
  
8DVA 000 505   socket-head bolt:20 Nm (15 ft lb)
16 - 
Nut 2 Nm (18 in. lb)
17 - 
Seal 
18 - 
Se

Page 14 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-13
      
Clutch master cylinder, removing and 
installing
 
     
Special tools and equipment 
      3094 hose clamp  
     
Removing  
     
CAUTION! 
     
Before working on the electrical syste

Page 15 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual -  Remove engine wiring harness together with rubber grommet from 
opening in E-box. 
Pa
ge 15 of 22 Clutch mechanism, servicin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t

Page 16 of 22

AUDI A4 1997 B5 / 1.G 01A Transmission Clutch Mechanism Service Workshop Manual 30-14
 
    
CAUTION!  -  Remove both nuts -A- 
-  Lift E-box out at rear of threaded bolt and remove from mounting point -
B-. 
When carrying out the following steps, make sure that no brake 
fluid e
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