1996 VOLKSWAGEN PASSAT brake

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5 - Wheel bearing Servicing Vehicles with drum brakes Page 42-15 Vehicles with disc
brakes Page 42-24 6 - 80 Nm (59 ft lb) Use only self-locking
nuts with captive
washers When tightening nut, the axle beam must be in the horizontal
position (unladened
vehicle state)
7 - Hex bolt Installed from center of vehicle
8 - Shouldered bolt, 70 Nm (52 ft lb) If threads are
damaged, rework
captive nut in side
member Page 42-7 Page 2 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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9 - Mounting bracket with
retainer for brake
pressure regulator Installation position
Fig. 4 Check and if
necessary adjust rear
axle total toe after
installation If possible do not
loosen when removing
the rear axle
10 - Hex nut/washer, 35 Nm
(26 ft lb)
11 - Regulator spring
bracket
12 - Bonded rubber
mounting Note installation
position Fig. 7 Pressing out Fig. 5
and Fig. 6 Pressing in Fig. 8 Only replace as pair 13 - Axle beam Stub axle contact
surfaces and threaded
holes are to be free of
paint and dirt
14 - Parking brake cable
bracket Page 3 of 14Rear Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.1

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Wheel bearings,
servicing
Drum brakes (front wheel
drive vehicles), wheel
bearings, servicing
Note:
Careful sealing, absolute
cleanliness and precise
adjustment are requirements
for long wheel bearing service
life. Therefore note the
following points: Install oil seal and grease
cap as shown. Only reinstall clean
bearings, do not wash
bearings. Adjust wheel bearing play
carefully.
1 - Grease cap Pressing off Fig. 1
and Fig. 2 Driving in Fig. 3 Page 1 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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10 - Brake backing plate Bolt together with stub
axle onto rear axle
11 - Oil seal Fill between sealing
lips with multi-purpose
grease. Driving in Fig. 8 12 - Dished washer Larger contact surface
(concave side) to
brake backing plate
13 - Hex bolt, 60 Nm (44 ft
lb)
14 - Inner wheel bearing Drive out outer race
with copper drift Pressing in Fig. 7 15 - Speed sensor rotor Pressing on Fig. 9 Page 3 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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16 - Brake drum Before removing
release brake shoe
adjustment through
wheel bolt hole Fig. 5 When removing the
brake drum make sure
that the outer wheel
bearing does not fall
out. Fill hub with multi-purpose grease before installing Page 4 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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Fig. 5 Brake shoe adjustment, releasing - Insert a screwdriver through a hole in the brake
drum and push the wedge upward. Fig. 6 Outer wheel bearing outer race,
pressing in Page 7 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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Wheel bearings, servicing
- disc brakes (front wheel
drive vehicles)
Note: Careful sealing, absolute
cleanliness and precise
adjustment are requirements for long wheel bearing service life.
Therefore note the
following points: Install oil seal and grease
cap as shown. Only reinstall clean
bearings. Adjust wheel bearing play
carefully.
1 - Stub axle
2 - Hex socket head bolt,
10 Nm (7 ft lb) Page 10 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2

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3 - Speed sensor Only on vehicles with
ABS Before installing
sensor, clean
mounting hole inner
surface and coat with
lubricating paste G
000 650
4 - Brake hose bracket
5 - Hex socket head bolt,
65 Nm (48 ft lb)
6 - Self-locking hex bolt,
35 Nm (26 ft lb) Always replace 7 - Guide pins
8 - Protective cap
9 - Pad retaining spring Replace when
changing pads Page 11 of 18Wheel bearings, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.42.2