1996 VOLKSWAGEN PASSAT brake

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Wheels, tires Engine output (kW)
Model
Tire size 1)

Wheel
Offset
Hole pattern
55 gas
55, 66 - Diesel Sedan/Wagon 185/65 R 14 86 S
195/60 R 14 86 S
205/50 R 15 86 S
185/65 R 14 85 Q (M+S)
195/60 R 14 85 Q (M+S)
205/50 R 15 85 Q (M+S) 6 J x 14
6 J x 14
6 J x 15
6 J x 14
6 J x 14
6 J x 15 38
38
38
38
38
38 4-hole
55 Sedan/Wagon T 125/70 R 15 95 M
(Temp. spare) 3 1
/
2 J x 15
40 1)
Tire pressures Sticker on vehicle Page 6 of 8Suspension, Wheels, Brakes, Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.00.1

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Engine output (kW)
Model
Tire size 1)

Wheel
Offset
Hole pattern
85 kW Sedan/Wagon 185/65 R 14 86 H
195/60 R 14 86 H
205/50 R 15 86 H
185/65 R 14 85 Q (M+S)
195/60 R 14 85 Q (M+S)
205/50 R 15 85 Q (M+S) 6 J x 14
6 J x 14
6 J x 15
6 J x 14
6 J x 14
6 J x 15 38
38
35
38
38
35 4-hole
85 kW Sedan/Wagon T 125/70 R 15 95 M
(Temp. spare) 3 1
/
2 J x 15
40
128 kW Sedan/Wagon 205/50 ZR 15 86 W
195/55 R 15 85 T (M+S)
195/55 R 15 85 T (M+S)
205/50 R 15 85 T (M+S) 6 J x 15
6 J x 15
6 1
/
2 J x 15
6 J x 15 35
35
33
35
128 kW Sedan/Wagon T 125/70 R 16 95 M
(Temp. spare) 3 1
/
2 J x 16
38 1)
Tire pressures Sticker on vehicle Page 7 of 8Suspension, Wheels, Brakes, Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.00.1

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Engine output
(kW) Model
Tire size 1)

Wheel
Offset
Hole
pattern
85 kW Sedan/Wagon
syncro 185/65 R 14 86 H
195/60 R 14 86 H
205/50 R 15 86 H
185/65 R 14 86 Q
(M+S)
195/60 R 14 86 Q
(M+S)
205/50 R 15 86 Q
(M+S) 6 J x 14
6 J x 14
6 J x 15
6 J x 14
6 J x 14
6 J x 15 38
38
35
38
38
35 4-hole
85 kW Sedan/Wagon
syncro T 125/80 R 15 95 M
(Temp. spare) 3 1
/
2 J x
15 40
128 kW Sedan/Wagon
syncro 205/50 ZR 15 86 W
205/50 R 15 86
(M+S) 6 J x 15
6 J x 15 35
35 5-hole
128 kW Sedan/Wagon
syncro T 125/70 R 16 95 M
(Temp. spare) 3 1
/
2 J x
16 38 1)
Tire pressures Sticker on vehicle Page 8 of 8Suspension, Wheels, Brakes, Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.00.1

Downloaded from www.Manualslib.com manuals search engine 40-15

Repair Manual, Suspension, Wheels, Brakes, Steering, Repair Group 00 1 - Self-locking nut, 265
Nm (195 ft lb) Only loosen and tighten with the vehicle standing on its wheels
(danger of accident) Any paint residue
and/or corrosion on
the thread of the outer
joint must be removed
before the nut is
installed
2 - Washer
3 - Brake disc Application 4 - Brake caliper Do not loosen brake
hose when working on
front suspension Hang up with wire or
similar
5 - Hub Pressing out Fig. 3 Pressing in Fig. 8 Pulling off bearing
inner race Fig. 5 Page 15 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

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15 - Self-locking
bolt/washer assembly,
125 Nm (92 ft lb) For securing brake
carrier
16 - Socket head multi-
point bolt, 45 Nm (33 ft
lb)
17 - Drive shaft To remove and install
separate ball
joint/control arm
connection Fig. 2 Repairing Page 40-46 18 - Circlip Ensure correctly
seated
19 - Self-locking hex nut, 95 Nm (70 ft lb)
20 - Hex bolt Shank diameter 11
mm Adjusting camber
Page 44-6 Mark position before
loosening Page 17 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-26

Front suspension,
servicing (Plus
suspension)
I - Removing and installing
subframe, stabilizer bar and
control arm (plus suspension)
Page 40-27
II - Removing and installing
wheel bearing, suspension
strut and drive shaft (plus
suspension) Page 40-36
The following components are
different when comparing the
plus suspension with the base
suspension:
Control arm, ball joint, wheel
bearing housing, stabilizer bar,
drive shaft, brake disc, hub,
wheel and tie rods.
The Plus suspension is
installed in Passat models with
engine output 110 kW (148 hp)
and above. Page 26 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-36

Wheel bearing and
suspension strut,
removing and installing
(Plus suspension)
Notes Page 40-14 1 - Wheel bolt, 110 Nm (81
ft lb)
2 - Self-locking 12-point
nut 90 Nm (66 ft lb) and
turn 45 further (1
/
8 ) Loosening and
tightening Page 40-44 Any paint residue
and/or corrosion on
thread of the outer
joint must be removed
before the nut is
installed.
3 - Screw
4 - Brake disc Repair instructions
Page 46-1 Page 36 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-37

5 - Brake caliper Do not loosen brake
hose when working on
front suspension Hang up with wire or
similar Replacing brake pads
Page 46-6 6 - Countersunk screw
7 - Hub Pressing out Fig. 2 Pressing in Fig. 6 Pulling off inner race
Fig. 3 8 - Speed sensor rotor Only for vehicles with
ABS
9 - Hex bolt, 10 Nm (7 ft lb) 10 - Splash plate Page 37 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1