Page 49 of 2062

Downloaded from www.Manualslib.com manuals search engine Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
B02094
B02095
MA−10
− MAINTENANCECHASSIS
45 Author: Date:
1996 TOYOTA T100 (RM449U)
(b) Automatic transmission:
Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI−265
(c) Transfer:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Transfer oil: See page TR−3
(d) Differential:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
8. REPLACE MANUAL TRANSMISSION, TRANSFER
(5VZ−FE: 4WD) AND DIFFERENTIAL OIL
(a) Transfer:
Remove the transfer cover.
(b) Remove the drain plug and drain the oil.
(c) Reinstall drain plug securely.
(d) Add new oil until it begins to run out of the filler hole.
(2WD) Transmission oil (M/T):
R150: See page MT−5
W59: See page MT−5
Page 50 of 2062
Downloaded from www.Manualslib.com manuals search engine B02096
B02097
B02098
2WD
4WD
− MAINTENANCECHASSIS
MA−11
46 Author: Date:
1996 TOYOTA T100 (RM449U)
(5VZ−FE: 4WD) Transmission oil (M/T):
R150F: See page MT−10
Transfer oil: See page
TR−3
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
9. REPLACE AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug(s) and drain the fluid.
(b) Reinstall the drain plug(s) securely.
(c) With the engine OFF, add new fluid through the dipstick
tube.
Transmission fluid (A/T): See page DI−265
(d) Start the engine and shift the selector into all positions
from ”P” through ”L” and then shift into ”P”.
(e) With the engine idling, check the fluid level.
Add fluid up to the ”COOL” level on the dipstick.
Page 117 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3LR−01
− PREPARATIONMANUAL TRANSMISSION (R150, R150F)
PP−63
11 2 Author: Date:
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (R150, R150F)
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set2WD:
Speedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09309−35010Transmission Rear Bearing
Replacer2WD:
Output shaft rear bearing
Output shaft center bearing
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeOutput shaft rear bearing
Gear spline piece No.5
(09316−00031)Replacer ”B”5th gear
(09316−00071)Replacer ”F”4WD:
Output shaft rear bearing
Output shaft center bearing
09506−35010Differential Drive Pinion Rear
Bearing ReplacerInput shaft bearing
09921−00010Spring Tension Tool2WD:
Speedometer driven gear oil seal
09950−00020Bearing Remover
09950−60010Replacer Set
(09951−00510)Replacer 51Front bearing retainer oil seal
Page 124 of 2062
Downloaded from www.Manualslib.com manuals search engine PP−70
− PREPARATIONMANUAL TRANSMISSION (W59)
11 9 Author: Date:
1996 TOYOTA T100 (RM449U)
09506−35010Differential Drive Pinion Rear
Bearing ReplacerInput shaft bearing
Output shaft center bearing
09921−00010Spring Tension ToolSpeedometer driven gear oil seal
09950−00020Bearing Remover
09950−60010Replacer Set
(09951−00440)Replacer 44Front bearing retainer oil seal
(09951−00510)Replacer 51Counter gear center bearing outer
race
(09951−00560)Replacer 56Output shaft rear bearing outer race
Extension housing oil seal
09950−70010Handle Set
(09951−07150)Handle 150
Page 134 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3M7−01
PP−80
− PREPARATIONTRANSFER
129 Author: Date:
1996 TOYOTA T100 (RM449U)
TRANSFER
SST (Special Service Tools)
09223−15020Oil Seal & Bearing ReplacerPlanetary gear outer bearing
09223−22010Crankshaft Front Oil Seal
ReplacerFront retainer oil seal
09304−12012Input Shaft Front Bearing
ReplacerShift fork shaft oil seal
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeHigh and low clutch hub
Rear output shaft bearing
Front case oil seal
(09316−00071)Replacer ”F”Rear output shaft bearing
09330−00021Companion Flange Holding ToolCompanion flange
09515−30010Rear Wheel Bearing ReplacerPlanetary gear outer bearing
(09252−10010)No. 1 Replacer Handle
09550−00032Replacer
09554−30011Differential Oil Seal ReplacerPlanetary gear outer bearing
09555−55010Differential Drive Pinion
Bearing ReplacerPlanetary gear outer bearing
Page 142 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3K7−01
PP−88
− PREPARATIONSUSPENSION AND AXLE
137 Author: Date:
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09223−56010Crankshaft Rear Oil Seal
ReplacerRear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerFront differential
09308−00010Oil Seal PullerFront axle (4WD)
Front differential
Rear axle
Rear differential
09316−12010Transfer Bearing ReplacerRear differential
09316−20011Transfer Bearing ReplacerFront differential
09316−60011Transmission & Transfer Bearing
ReplacerFront deifferentian
Rear axle
(09316−00041)Replacer ”C”Front differential
(09316−00051)Replacer ”D”Rear axle
09330−00021Companion Flange Holding ToolFront differential
Rear differential
09350−20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369−20040)Piston Spring Compressor Set
09308−10010Oil Seal PullerFront differential
Rear differential
Page 143 of 2062
Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−89
138 Author: Date:
1996 TOYOTA T100 (RM449U)
09504−22011Differential Side Bearing
ReplacerFront differential
Rear differential
09506−30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09521−25011Rear Axle Shaft PullerRear axle
09523−36010Rear Axle Hub Guide ToolRear differential
(09558−10010)Rear Axle Shaft Oil Seal
Replacer−
09554−14010Differential Oil Seal ReplacerFront differential
09554−30011Differential Oil Seal ReplacerFront differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09556−30010Drive Pinion Front Bearing
RemoverFront differential
09607−60020Front Wheel Adjusting Nut WrenchFront axle (4WD)
09628−62011Ball Joint PullerFront axle
Front suspension (4WD)
09636−20010Upper Ball Joint Dust Cover
ReplacerFront differential
Page 150 of 2062
Downloaded from www.Manualslib.com manuals search engine PP0F8−02
PP−96
− PREPARATIONSUSPENSION AND AXLE
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Drive shaft
Outboard joint grease176 − 186 g (6.21 − 6.56 oz.)
Inboard joint grease270 − 280 g (9.52 − 9.88 oz.)
Front differential1.86 liters (1.97 US qts, 1.64 lmp.qts)Hypoid gear oil API GL−5
75W−90
Rear differential2.35 liter (2.22 US qts, 2.67 lmp.qts)
Hypoid gear oil API GL−5
Above − 18 °C (0°F)
SAE 90
Below − 18 °C (0°F)
SAE 80W − 90 or 80W