1996 TOYOTA T100 engine

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CRUISE CONTROL SYSTEM Check Sheet
Inspector ’s name:
Customer ’s Name
Date of VehicleRegistration No.
Registration Year
Frame No.
Odometer Reading / /km
Mile
Condition of
Problem Occurrence
Date of Problem
How Often does
Occurrence
Problem Occur?
Vehicle Speed when
Problem Occurred / /
Continuous Intermittent ( Times a day)
km
Mile Brought in
Auto cancel
occurs Driving condition
 City driving  Freeway  Up hill  Down hill
 After cancel occurred, did the driver activate cruise control
again?
 Yes  No
 Cancel does not
occur With brake ON
 Except D position shift  At 40 km/h (25 mph) or less
 When control SW turns to CANCEL position
 Cruise control
malfunction Slip to acceleration side
 Slip to deceleration side
 Hunting occurs
 O/D cut off does not occur
 O/D does not return
 Switch
malfunction SET  ACCEL  COAST  RESUME  CANCEL
 Remains ON  Does not light up  Blinking Symptoms
DTC Check1st Time2nd Time
 Normal Code  Malfunction Code (Code )
 Normal Code  Malfunction Code (Code )  Cruise MAIN
indicator light
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−409
1996 TOYOTA T100 (RM449U)
CUSTOMER PROBLEM ANALYSIS CHECK

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DI34V−02
BE4034
Indicator Light
1.5 sec.0.5 sec.
ON
OFF
I22833
DLC1 DI−410
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
PRE−CHECK
1. DIAGNOSIS SYSTEM
(a) Check the indicator.
(1) Turn the ignition switch to ON.
(2) Check that the CRUISE MAIN indicator light comes
on when the cruise control main switch is turned on,
and that the indicator light goes off when the main
switch is turned OFF.
HINT:
If the indicator check result is not normal, proceed to trouble-
shooting (See page BE−36) for the combination meter
section.
(b) Check the DTC.
HINT:
If a malfunction occurs in the No. 1 vehicle speed sensors or ac-
tuator, etc. during cruise control driving, the ECU actuates
AUTO CANCEL of the cruise control and turns on and off the
CRUISE MAIN indicator light to inform the driver of a malfunc-
tion. At the same time, the malfunction is stopped in memory as
a diagnostic trouble code.
(c) Using diagnosis check wire, check the output of DTC.
(1) Turn the ignition switch ON.
(2) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843−18020
(3) Read the DTC on the CRUISE MAIN indicator light.

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BE4033I00021
Normal Code
0.25 sec.
0.25 sec.
ON
OFF
ON
OFF
4 sec.1.5 sec. 0.5 sec.
2.5 sec.0.5 sec.1.5 sec.
Malfunction codes 11 and 21
Code 11 Code 21
N09348
TOYOTA hand−held tester
TOYOTA Break−out−box
N06038
ECU−B Fuse
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−411
1996 TOYOTA T100 (RM449U)
HINT:
If the DTC is not output, inspect the Tc circuit (See page
DI−456).
As an example, the blinking patterns for codes; normal,
11 and 21 are shown in the illustration.
2. ECU TERMINAL VALUES MEASUREMENT BY USING
TOYOTA BREAK−OUT−BOX AND TOYOTA HAND−
HELD TESTER
(a) Hook up the TOYOTA break−out−box and TOYOTA
hand−held tester to the vehicle.
(b) Read the ECU input/output values by following the
prompts on the tester screen.
HINT:
TOYOTA hand−held tester has a ”Snapshot” function. This re-
cords the measured values and is effective in the diagnosis of
intermittent problems.
Please refer to the TOYOTA hand−held tester /TOYOTA
break−out−box operator’s manual for further details.
3. DTC CLEARANCE
(a) After completing repairs, the diagnostic trouble code re-
tained in memory can be cleared by removing the ECU−B
fuse for 10 seconds or more, with the ignition switch OFF.
(b) Check that the normal code is displayed after connecting
the fuse.

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N17520
N17520
DI−412
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
4. PROBLEM SYMPTOM CONFIRMATION (ROAD TEST)
(a) Inspect the SET switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) Press the control switch to the SET/COAST.
(4) After releasing the switch, check that the vehicle
cruises at the desired speed.
(b) Inspect the ACCEL switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) Check that the vehicle speed is increased while the
control switch turned to RES/ACC, and that the ve-
hicle cruises at the set speed when the switch is re-
leased.
(4) Momentarily press the control switch upward in the
RES/ACC and then immediately release it. Check
that the vehicle speed increases by about 1.5 km/h
(Tap−up function).
(c) Inspect the COAST.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) Check that the vehicle speed is decreased while the
control switch is turned to SET/COAST, and the ve-
hicle cruise at the set speed when the switch is re-
leased.
(4) Momentarily press the control switch is turned to
SET/COAST, and then immediately release it.
Check that the vehicle speed decreases by about
1.5 km/h (Tap−down function).

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N17520
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−413
1996 TOYOTA T100 (RM449U)
(d) Insepct the CANCEL switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) When operating one of the followings, check that
the cruise control system is cancelled and that the
normal driving mode is reset.
Depress the brake pedal
Shift to except D position
Push the main switch OFF
Pull the cruise control switch to CANCEL
(e) Inspect the RESUME switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) When operating one of the followings, check that
the cruise control system is cancelled and that the
normal driving mode is reset.
Depress the brake pedal
Shift to except D position
Pull the cruise control switch to CANCEL
(4) After the control switch is turned to RES/ACC at the
driving speed of more than 40 km/h (25 mph), check
that the vehicle restores the speed prior to the can-
cellation.

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1
12
No.Operation MethodCRUISE MAIN Indicator LIght
Blinking PatternDiagnosis
1
2
3
4Drive approx. 40 km/h
(25 mph) or over
Drive approx 40 km/h
(25 mph) or below
LightON
OFF
LightON
OFF
ON
OFFSET/COAST switch circuit
is normal
RES/ACC switch circuit
is normal
LightON
OFF LightON
OFF
1sec.
0.25 sec. 0.25 sec.Push the speed control switch
SET/COAT on.
Push the speed control switch
RESUME/ACCEL on.
Each cancel switch turned
ON.
 Speed control switch (to
CANCEL)
 Stop light switch
 Park/Neutral position switch
(to N or O Position)
 Clutch start switch
 Parking brake switch
Speed sensor circuit is
normal
Speed sensor circuit is
normalEach cancel switch is
normal
5 DI−414
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
5. INPUT SIGNAL CHECK
HINT:
For check No.1 ∼ No.3
Turn ignition switch ON.
For check No.4
Jack up the vehicle.
Start the engine.
Shift to D position.
(a) Press the control switch to SET/COAST or RES/ACC
position and hold it down or hold it up ”(1)”.
(b) Push the main switch ON ”(2)”.
(c) Check that the CRUISE MAIN indicator light blinks twice
or 3 times repeatedly after 3 seconds.
(d) Turn the SET/COAST or RES/ACC switch OFF.
(e) Operate each switch as listed in the table below.
(f) Read the blinking pattern of the CRUISE MAIN indicator
light.
(g) After performing the check, turn the main switch OFF.
HINT:
When 2 or more signals are input to the ECU, the lowest num-
bered code will be displayed first.

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− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−415
1996 TOYOTA T100 (RM449U)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit listed for that code in the table
below and proceed to the appropriate page.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI−420)Actuator Motor Circuit
Actuator
Wire harness
Cruise control ECU
12
(DI−422)Actuator Magnetic Clutch Circuit
Actuator
Stop light switch
Wire harness
Cruise control ECU
13
(DI−425)Actuator Position Sensor Circuit
Actuator
Wire harness
Cruise control ECU
21
(DI−428)Vehicle Speed Sensor Circuit
Vehicle speed sensor
Wire harness
Cruise control ECU
*23
(DI−428)Actuator Control Cable
Vehicle Speed Sensor circuit
Vehicle speed sensor
Speed control cable function
Wire harness
Cruise control ECU
32
(DI−431)Control Switch Circuit
Cruise control switch
Wire harness
Cruise control ECU
34
(DI−431)Voltage abnormality in control switch circuit
Control switch
Wire harness
Cruise control ECU
41 Cruise Control ECUCruise control ECU
HINT:
When 2 or more codes are indicated, the lowest numbered code will be displayed first.
*When the vehicle speed decreases on uphill roads, the speed can be set again and drive can be continued
(This is not a malfunction.).

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I22834
DI−416
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
PARTS LOCATION