1996 TOYOTA T100 brake sensor

Downloaded from www.Manualslib.com manuals search engine R12259
90°
R11765
Sealant SA−26
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
1996 TOYOTA T100 (RM449U)
(c) Using a spring tension gauge, check the preload.
Preload (starting) :
25 − 53 N (2.6 − 5.4 kgf, 5.7 −11.9 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specification, adjust it again with
the adjusting nut.
(d) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
7. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install 6 cone washers, plate washers and nuts.
(d) Torque the 6 nuts.
Torque: 31 N·m (315 kgf·cm, 23 ft·lbf)
(e) Install the bolt and grease cap.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
8. INSTALL BRAKE CALIPER
(a) Install the brake caliper to the steering knuckle.
(b) Torque the 2 bolts.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
9. CONNECT KNUCKLE ARM TO STEERING KNUCKLE
(a) Clean the threads of the bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
(c) Connect the knuckle arm with brake line bracket to the
steering knuckle and torque the bolts.
Torque: 183 N·m (1,870 kgf·cm, 135 ft·lbf)
10. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
11. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
12. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine − SUSPENSION AND AXLESTEERING KNUCKLE (4WD)
SA−35
1996 TOYOTA T100 (RM449U)
3. CONNECT FRONT SHOCK ABSORBER TO LOWER
SUSPENSION ARM
Install the shock absorber, bolt, washer and nut to the lower
suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
4. INSTALL DUST COVER AND NEW OIL SEAL
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
5. INSTALL FRONT AXLE HUB AND BRAKE CALIPER
(See page SA−25)
6. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)
7. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine SA0GW−07
R04506
FA0126
SA−92
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE CALIPER (See page BR−27)
3. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM UP-
PER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
4. REMOVE UPPER BALL JOINT FROM UPPER SUS-
PENSION ARM
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and bolts, and disconnect the upper
suspension arm.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
5. REMOVE UPPER SUSPENSION ARM
(a) Remove the 2 bolts and camber adjusting shims.
Torque: 96 N·m (980 kgf·cm, 71 ft·lbf)
(b) Remove the upper suspension arm.
NOTICE:
Do not loose the camber adjusting shims. Record the
position and the thickness of camber adjusting shims
so that these can be reinstalled to their original loca-
tion.
At the times of installation, install an equal number
and thickness of shims in their original position.

Downloaded from www.Manualslib.com manuals search engine SA0HY−07
R05272
R04282
SST
− SUSPENSION AND AXLEREAR AXLE SHAFT
SA−131
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE DRUM
3. CHECK BEARING BACKLASH AND AXLE SHAFT
DEVIATION
(a) Using a dial indicator, check the backlash in the bearing
shaft direction.
Maximum: 0.7 mm (0.027 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle shaft outside the hub bolt.
Maximum: 0.1 mm (0.0039 in.)
If the deviation exceeds the maximum, replace the axle shaft.
4. REMOVE REAR BRAKE ASSEMBLY
2WD: See page BR−40
4WD: See page BR−45
5. w/ ABS:
REMOVE ABS SPEED SENSOR FROM REAR AXLE
HOUSING
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
6. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line from the wheel cylinder.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
7. DISCONNECT PARKING BRAKE CABLE
8. REMOVE REAR AXLE SHAFT ASSEMBLY
(a) Remove the 4 backing plate mounting nuts.
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
(b) Pull out the rear axle shaft assembly from the rear axle
housing.
NOTICE:
Be careful not to damage the oil seal.
9. REMOVE O−RING FROM REAR AXLE HOUSING

Downloaded from www.Manualslib.com manuals search engine SA0I0−01
− SUSPENSION AND AXLEREAR AXLE SHAFT
SA−135
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−131).
AFTER INSTALLATION, BLEED BRAKE SYSTEM (See page BR−4), CHECK FOR LEAKS AND ABS
SPEED SENSOR SIGNAL (See page DI−321)

Downloaded from www.Manualslib.com manuals search engine BR – BRAKE

BRAKE SYSTEM BR-1
TROUBLESHOOTING BR-2
BRAKE FLUID BR-4
BRAKE PEDAL BR-6
PARKING BRAKE LEVER BR-8
BRAKE MASTER CYLINDER BR-9
BRAKE BOOSTER ASSEMBLY BR-17
FRONT BRAKE PAD (2WD) BR-21
FRONT BRAKE PAD (4WD) BR-24
FRONT BRAKE CALIPER (2WD) BR-26
FRONT BRAKE CALIPER (4WD) BR-33
REAR DRUM BRAKE (2WD) BR-39
REAR DRUM BRAKE (4WD) BR-44
LEAD SENSING PROPORTIONING AND
BY-PASS VALVE (LSP & BV) BR-50
ABS ACTUATOR BR-58
FRONT SPEED SENSOR BR-64
REAR SPEED SENSOR BR-67

Downloaded from www.Manualslib.com manuals search engine BR0A2−04
R14754
4WD:
2WD:
Speed Sensor
Sensor Rotor
N·m (kgf·cm, ft·lbf) : Specified torque
5.0 (51, 44 in.·lbf)
8.0 (82, 71in.·lbf)
Speed Sensor
8.0 (82, 71in.·lbf)
5.0 (51, 44 in.·lbf)
BR−64
− BRAKEFRONT SPEED SENSOR
1669 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SPEED SENSOR
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BR0A3−01
R07884
− BRAKEFRONT SPEED SENSOR
BR−65
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
2. REMOVE SPEED SENSOR
(a) 4WD:
Remove the 3 clamp bolts holding the sensor harness
from the frame, upper arm and steering knuckle.
(b) 2WD:
Remove the 2 clamp bolts holding the sensor harness
from the frame and upper arm.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
(c) Remove the speed sensor from the steering knuckle.
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)