1996 TOYOTA T100 transmission oil

Downloaded from www.Manualslib.com manuals search engine SS−8
− SERVICE SPECIFICATIONSENGINE MECHANICAL (3RZ−FE)
1996 TOYOTA T100 (RM449U) Oil strainer x Cylinder block
1818513
Oil pan x Cylinder block12.51309
Crankshaft position sensor x Timing chain cover8.58574 in.·lbf
Generator bracket x Cylinder block74.576055
Generator bracket x Timing chain cover1818513
Generator adjusting bar x Timing chain cover63.565047
A/C compressor bracket x Cylinder block4444032
A/C compressor x A/C compressor bracket2525018
Water pump pulley x Water pump2121016
Connecting rod cap x Connecting rod 1st
2nd45
Turn 90°46033
Main bearing cap x Cylinder block 1st
2nd39
Turn 90°40029
No.1 balance shaft x Timing gear3636526
No.2 balance shaft x Timing sprocket3636526
Balance shaft x Cylinder block1818513.4
Rear oil seal retainer x Cylinder block13.51359.7
RH, LH engine mounting bracket x Cylinder block4545034
Oil dipstick guide x LH engine mounting bracket2020014
Oil filter bracket union, Engine coolant drain plug x Cylinder block2525018
Oil filter bracket x Cylinder block2829021
Water bypass pipe x Cylinder block2020014
Knock sensor x Cylinder block3738027
Fuel filter x Cylinder block2020014
Rear end plate x Cylinder block1818513
Rear end plate x Water bypass pipe2020014
Flywheel x Crankshaft 1st
2nd26.5
Turn 90°27019
Front crossmember x Engine rear mounting bracket2526019
Front exhaust pipe clamp x Exhaust manifold6263046
Exhaust support bracket x Transmission3940029
Front exhaust pipe clamp1919514
Front exhaust pipe x TWC3940029
Engine rear mounting bracket x Engine rear mounting insulator1818313
Engine front mounting insulator x Frame3838728
Clutch release cylinder bracket x Transmission3940029
Clutch release cylinder x Transmission131309
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Intake air connector x Cylinder head1818513
Radiator x Body1818513

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−13
1996 TOYOTA T100 (RM449U) Engine mounting bracket x Cylinder block
4444032
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block1515011
Generator adjusting bar x Cylinder block4242031
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block3838028
Water bypass pipe x Cylinder block8.58575 in.·lbf
Rear end plate x Cylinder block7.57566 in.·lbf
Drive plate x Crankshaft8385063
Flywheel x Crankshaft8585063
Clutch release cylinder x Transmission121209
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Front exhaust pipe x Exhaust crossover pipe6263046
Front exhaust pipe x Center exhaust pipe4849035
Front exhaust pipe support bracket x Front exhaust pipe4445033
Front exhaust pipe support bracket x Transmission4445033
Center exhaust pipe x Tailpipe4849035
Center exhaust pipe support bracket x Body2930021

Downloaded from www.Manualslib.com manuals search engine SS−44
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
218 Author: Date:
1996 TOYOTA T100 (RM449U) Output shaft snap ring thickness
Rear Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
Mark H
Mark J
Mark K
Mark L
Mark M
Mark N
Mark P
Mark Q
Mark R
Mark S
2.65−2.70 mm (0.1043−0.1063 in.)
2.70−2.75 mm (0.1063−0.1083 in.)
2.75−2.80 mm (0.1083−0.1102 in.)
2.80−2.85 mm (0.1102−0.1122 in.)
2.85−2.90 mm (0.1122−0.1142 in.)
2.90−2.95 mm (0.1142−0.1161 in.)
2.95−3.00 mm (0.1161−0.1181 in.)
3.00−3.05 mm (0.1181−0.1201 in.)
3.05−3.10 mm (0.1201−0.1220 in.)
3.10−3.15 mm (0.1220−0.1240 in.)
3.15−3.20 mm (0.1240−0.1260 in.)
3.20−3.25 mm (0.1260−0.1280 in.)
3.25−3.30 mm (0.1280−0.1299 in.)
3.30−3.35 mm (0.1299−0.1319 in.)
3.35−3.40 mm (0.1319−0.1339 in.)
3.40−3.45 mm (0.1339−0.1358 in.)
3.45−3.50 mm (0.1358−0.1378 in.)
Counter gear roller bearing journal diameterMin.27.860 mm (1.0968 in.)
Counter 5th gear thrust clearance STD
Max.0.10−0.35 mm (0.0039−0.0138 in.)
0.40 mm (0.0157 in.)
Counter 5th radial clearance STD
Max.0.015−0.068 mm (0.0006−0.0027 in.)
0.160 mm (0.0063 in.)
Reverse idler gear radial clearance STD
Max.0.040−0.082 mm (0.0016−0.0032 in.)
0.130 mm (0.0051 in.)
Reverse idler gear to shift arm clearance STD
Max.0.05−0.35 mm (0.0020−0.0138 in.)
0.50 mm (0.0197 in.)
Counter gear snap ring thickness
Front Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
2.00−2.05 mm (0.0787−0.0807 in.)
2.05−2.10 mm (0.0807−0.0827 in.)
2.10−2.15 mm (0.0827−0.0846 in.)
2.15−2.20 mm (0.0846−0.0866 in.)
2.20−2.25 mm (0.0866−0.0886 in.)
2.25−2.30 mm (0.0886−0.0906 in.)
Counter gear snap ring thickness
Rear Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
2.80−2.85 mm (0.1102−0.1122 in.)
2.85−2.90 mm (0.1122−0.1142 in.)
2.90−2.95 mm (0.1142−0.1161 in.)
2.95−3.00 mm (0.1161−0.1181 in.)
3.00−3.05 mm (0.1181−0.1201 in.)
3.05−3.10 mm (0.1201−0.1220 in.)
3.10−3.15 mm (0.1220−0.1240 in.)
Oil seal drive in depth
Speedometer driven gear
Front bearing retainer (from retainer end)
Extension housing
Transfer adaptor
25 mm (0.98 in.)
11.7 ± 0.5 mm (0.461 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
45.6 ± 0.5 mm (1.795 ± 0.020 in.)

Downloaded from www.Manualslib.com manuals search engine SS07W−01
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (R150, R150F)
SS−45
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Transmission x Engine7273053
Stiffener plate x Engine (4WD)3738027
Stiffener plate x Transmission (4WD)3738027
Starter x Transmission3940029
Engine rear mounting x Transmission6566048
Rear end plate x Transmission (2WD)1818513
Clutch release cylinder x Transmission121209
Front exhaust pipe x TWC4849035
Front exhaust pipe support bracket4445033
Front exhaust pipe x Exhaust manifold6263046
Crossmember x Engine rear mounting (4WD)1818013
Engine rear mounting bracket x Engine rear mounting (2WD)1818013
Engine rear mounting bracket x Frame (2WD)5859043
Crossmember x Frame (4WD)9597070
Transmission x Transfer (4WD)3738027
Reverse shift arm bracket set bolt1818513
Rear bearing retainer x Intermediate plate1818513
Shift fork x Shift fork shaft2020014
Straight screw plug1919014
Front bearing retainer x Transmission case1717012
Transmission case x Transfer adaptor3738027
Transmission case x Extension housing3738027
Shift lever housing set bolt3839028
Clutch housing x Transmission case3637027
Oil receiver x Extension housing1111 58
Back−up light switch4445032
Restrict pin3738027
Control shift lever retainer x Transfer adaptor1818513
Control shift lever retainer x Extension housing1818513
Filler and drain plug3738027
Speedometer driven gear (2WD)1111 58

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSMANUAL TRANSMISSION (W59)
SS−47
221 Author: Date:
1996 TOYOTA T100 (RM449U) Output shaft snap ring thickness
Reverse gear Mark 5
Mark 11
Mark 12
Mark 13
Mark 14
Mark 15
Mark 16
Mark 17
Mark 18
Mark 19
Mark 20
Mark 21
Mark 22
Mark 23
2.25 − 2.30 mm (0.0886 − 0.0906 in.)
2.30 − 2.35 mm (0.0906 − 0.0925 in.)
2.35 − 2.40 mm (0.0925 − 0.0945 in.)
2.40 − 2.45 mm (0.0945 − 0.0965 in.)
2.45 − 2.50 mm (0.0965 − 0.0984 in.)
2.50 − 2.55 mm (0.0984 − 0.1004 in.)
2.55 − 2.60 mm (0.1004 − 0.1024 in.)
2.61 − 2.66 mm (0.1028 − 0.1047 in.)
2.67 − 2.72 mm (0.1051 − 0.1071 in.)
2.73 − 2.78 mm (0.1075 − 0.1094 in.)
2.79 − 2.84 mm (0.1098 − 0.1118 in.)
2.85 − 2.90 mm (0.1122 − 0.1142 in.)
2.91 − 2.96 mm (0.1146 − 0.1165 in.)
2.97 − 3.02 mm (0.1169 − 0.1189 in.)
Coutner gear snap ring thickness
Front bearing Mark A
Mark B
Mark C
Mark D
Mark E
Mark F
Mark G
2.05 − 2.10 mm (0.0807 − 0.0827 in.)
2.10 − 2.15 mm (0.0827 − 0.0846 in.)
2.15 − 2.20 mm (0.0846 − 0.0866 in.)
2.20 − 2.25 mm (0.0866 − 0.0886 in.)
2.25 − 2.30 mm (0.0886 − 0.0906 in.)
2.30 − 2.35 mm (0.0906 − 0.0925 in.)
2.35 − 2.40 mm (0.0925 − 0.0945 in.)
Counter gear snap ring thickness
No.3 clutch hub Mark 2
Mark 3
Mark 4
Mark 5
2.06 − 2.11 mm (0.0811 − 0.0831 in.)
2.12 − 2.17 mm (0.0835 − 0.0854 in.)
2.18 − 2.23 mm (0.0858 − 0.0878 in.)
2.24 − 2.29 mm (0.0882 − 0.0902 in.)
Counter gear snap ring thickness
Rear bearing Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
1.90 − 1.95 mm (0.0748 − 0.0768 in.)
1.96 − 2.01 mm (0.0772 − 0.0791 in.)
2.02 − 2.07 mm (0.0795 − 0.0815 in.)
2.08 − 2.13 mm (0.0819 − 0.0839 in.)
2.14 − 2.19 mm (0.0843 − 0.0862 in.)
2.20 − 2.25 mm (0.0866 − 0.0886 in.)
2.26 − 2.31 mm (0.0890 − 0.0909 in.)
Oil seal drive in depth
Front bearing retainer (from retainer end)
Extension housing
Speedometer drive gear
12.2 ± 0.5 mm (0.480 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
25 mm (0.98 in.)

Downloaded from www.Manualslib.com manuals search engine SS060−03
SS−48
− SERVICE SPECIFICATIONSMANUAL TRANSMISSION (W59)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Transmission x Engine7273053
Transmission x Starter3940029
Rear end plate x Clutch housing3738027
Shift fork set bolt2020014
Straight screw plug2525018
Reverse idler gear shaft stopper bolt2525018
Oil separator x Intermediate plate1818513
Front bearing retainer set bolt2525018
Extension housing x Intermediate plate3738027
Restrict pin4041030
Shift lever housing x Shift and select lever shaft3940029
Control shift lever retainer x Extension housing1818513
Drain and filler plugs3738027
Back−up light switch4041030
Clutch housing x Transmission case3738027
Rear bearing retainer x Intermediate plate1818513
Speedometer driven gear131309

Downloaded from www.Manualslib.com manuals search engine SS089−02
− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−49
223 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
(3RZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
(5VZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 − 422 kPa (3.7 − 4.2 kgf/cm2, 53 − 61 psi)
490 − 588 kPa (5.0 − 6.0 kgf/cm2, 71 − 85 psi)
932 − 1,177 kPa (9.5 − 12.0 kgf/cm
2, 135 − 171 psi)
1,294 − 1,638 kPa (13.2 − 16.7 kgf/cm2, 188 − 238 psi)
363 − 422 kPa (3.7 − 4.2 kgf/cm
2, 53 − 61 psi)
608 − 696 kPa (6.2 − 7.1 kgf/cm2, 88 − 101 psi)
902 − 1,147 kPa (9.2 − 11.7 kgf/cm
2, 131 − 166 psi)
1,432 − 1,942 kPa (14.6 − 19.8 kgf/cm2, 208 − 282 psi)
Engine stall revolution (D and R positions) 3RZ−FE
5VZ−FE1,950 ± 150 rpm
2,150 ± 150 rpm
Time lag N → D position
N → R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF and N position)
700 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 − 1 mm (0 − 0.04 in.)
Drive plate runoutMax.
Torque converter runoutMax.
Torque converter installation distance 3R−FE
5VZ−FE0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 31.75 mm (1.2500 in.)
More than 17.95 mm (0.7067 in.)
Speedometer driven gear oil seal drive in depth 3RZ−FE
5VZ−FE20 mm (0.79 in.)
20 mm (0.79 in.)
Lock−up point
(3RZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340F)
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
83 − 88 km/h (52 − 55 mph)
70 − 75 km/h (44 − 47 mph)
79 − 84 km/h (49 − 52 mph)
72 − 77 km/h (45 − 48 mph)
75 − 80 km/h (47 − 50 mph)
68 − 73 km/h (42 − 45 mph)

Downloaded from www.Manualslib.com manuals search engine SS08A−03
− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−51
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil strainer x Valve body (A340E)5.45548 in.·lbf
Oil strainer case x Valve body (A340F)101007
Oil strainer x Valve body (A340F)6.97061 in.·lbf
Oil pan7.47565 in.·lbf
Drain plug2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Extension housing x Transmission case (A340E)3637027
Extension housing x Rear mounting insulator2525018
Rear support member x Rear mounting insulator (A340F)1818013
Rear support member x Body (A340F)9597070
Rear mounting insulator x Rear mounting bracket (A340E)1818013
Rear mounting bracket x Frame (A340E)5859042
Propeller shaft x Rear differential (A340E)7475054
Front propeller shaft x Front differential (A340F)7475054
Front propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Rear differential (A340F)7475054
Center support bearing x Body3637027
Drive plate x Crankshaft8385061
Torque converter clutch x Drive plate4142030
Stiffener plate x Engine (A340F)3738027
Stiffener plate x Transmission3738027
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC4849035
Rear support member x Dynamic damper6162044
Oil cooler pipe3435025
Transmission x Engine7173053
Rear end plate x Transmission3738027
Rear support member x Transfer under cover2930021
Cross shaft x Frame2829021
Cross shaft x Transmission131309
Cross shaft x No.1 gear shifting rod131309
Exhaust pipe clamp(3RZ−FE)1919514
Exhaust pipe support bracket x Transmission (3RZ−FE)7173053
Exhaust pipe support bracket x Transmission (5VZ−FE)4445033
Exhaust pipe support bracket x Exhaust pipe (5VZ−FE)4445033
Park/neutral position switch (Nut)3.94035 in.·lbf
Park/neutral position switch (Bolt)131309
No.2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
ATF temperature sensor x Transmission1515011
Shift lever assembly x Steering column assembly2930022