1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine AC0FP−02
N13103
− AIR CONDITIONINGRECEIVER
AC−47
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 650 ± 50 g (22.92 ± 1.76 oz.)
2. REMOVE RADIATOR GRILLE
3. DISCONNECT LIQUID TUBE BETWEEN RECEIVER
AND COOLING UNIT
Remove the bolt and disconnect the liquid tube.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate 2 new O−rings with compressor oil and install the
tube.
4. REMOVE RECEIVER FROM RECEIVER HOLDER
Remove the holder bolt and pull the receiver upward from the
holder
HINT:
At the time of installation, please refer to the following item.
If receiver is replaced, add compressor oil to receiver.
Add 20 cc (0.71 fl.oz.)
Compressor oil: ND−OIL 8 or equivalent

Downloaded from www.Manualslib.com manuals search engine AC0FQ−01
AC−48
− AIR CONDITIONINGRECEIVER
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page AC−47).

Downloaded from www.Manualslib.com manuals search engine AC0FR−01
− AIR CONDITIONINGCONDENSER
AC−49
1983 Author: Date:
1996 TOYOTA T100 (RM449U)
CONDENSER
ON−VEHICLE INSPECTION
1. INSPECT CONDENSER FINS FOR BLOCKAGE OR DAMAGE
If the fins are clogged, wash them with water and dry with compressed air.
NOTICE:
Be careful not to damage the fins.
If the fins are bent, straighten them with a screwdriver or pliers.
2. INSPECT CONDENSER AND FITTINGS FOR LEAKAGE
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.

Downloaded from www.Manualslib.com manuals search engine AC0FS−02
N13104
AC−50
− AIR CONDITIONINGCONDENSER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 650 ± 50 g (22.92 ± 1.76 oz.)
2. REMOVE RADIATOR GRILE
3. REMOVE HORNS
4. REMOVE HOOD LOCK SET BOLTS
5. REMOVE CENTER BRACE
6. REMOVE 2 LIQUID TUBES
(a) Remove the 2 bolt and disconnect the liquid tubes from
receiver.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate 2 new O−rings with compressor oil and install the
tubes.
(b) Loosen the nut and disconnect the 2 clamps, then re-
move the liquid tube.
Torque: 14 N·m (140 kgf·cm, 10 ft·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate a new O−ring with compressor oil and install the
tubes.

Downloaded from www.Manualslib.com manuals search engine − AIR CONDITIONINGCONDENSER
AC−51
1996 TOYOTA T100 (RM449U)
7. DISCONNECT DISCHARGE HOSE FROM CONDENS-
ER
Remove the bolt and disconnect the liquid tubes from receiver.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate a new O−ring with compressor oil and install the
tubes.
8. REMOVE CONDENSER
Remove the 2 set bolts and pull out the condenser
HINT:
At the time of installation, please refer to the following item.
If condenser is replaced, add compressor oil to the condenser.
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND−OIL 8 or equivalent

Downloaded from www.Manualslib.com manuals search engine AC0FT−01
AC−52
− AIR CONDITIONINGCONDENSER
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page AC−50).

Downloaded from www.Manualslib.com manuals search engine AC0FU−01
I01456
− AIR CONDITIONINGEVAPORATOR
AC−53
1987 Author: Date:
1996 TOYOTA T100 (RM449U)
EVAPORATOR
REMOVAL
1. REMOVE COOLING UNIT
(See page AC−23)
2. REMOVE EVAPORATOR
(a) Using a knife, cut off each packing.
(b) Remove the 4 screws and 4 clips, then separate the up-
per and lower case.
(c) Remove the evaporator.
HINT:
At the time of installation, please refer to the following item.
If evaporator is replaced, add compressor oil to evaporator.
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND−OIL 8 or equivalent

Downloaded from www.Manualslib.com manuals search engine AC0FV−01
AC−54
− AIR CONDITIONINGEVAPORATOR
1996 TOYOTA T100 (RM449U)
INSPECTION
1. CHECK EVAPORATOR FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air.
2. CHECK FITTING FOR CRACKS FOR SCRATCHES
If necessary, repair or replace.