1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine W00478
− SUSPENSION AND AXLEREAR LEAF SPRING
SA−163
1996 TOYOTA T100 (RM449U)
(d) Remove the 2 shackle pin mounting nuts and washers.
Torque: 91 N·m (930 kgf·cm, 67 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
(e) Remove the shackle pin, plate and bushings and rear leaf
spring.

Downloaded from www.Manualslib.com manuals search engine R06802
SA0IF−01
SA0617
FA0157
Z03060
FA0160
SA−164
− SUSPENSION AND AXLEREAR LEAF SPRING
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REPLACE BUSHING
Using a socket wrench and press, replace the bushing.
2. REPLACE LEAF SPRING
(a) Bend to open the spring clip.
Using a chisel and hammer, pry up the spring clip.
(b) Remove the center bolt.
Hold the spring near the center bolt in a vise and remove
the center bolt.
(c) Replace the spring clip.
(1) Drill off the head of the rivet and drive it out.
(2) Install a new rivet into the holes of the leaf spring
and clip. Then rivet with a press.
(d) Install the center bolt.
(1) Align the leaf spring holes and secure the leaves
with a vise.
(2) Install the spring center bolt.
Torque: 44 N·m (450 kgf·cm, 33 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine R04069
W00479
W00480
− SUSPENSION AND AXLEREAR LEAF SPRING
SA−165
1996 TOYOTA T100 (RM449U)
(e) Bend the spring clip.
Using a hammer, bend the spring clip into the position.
3. REPLACE SPRING BUMPER
(a) Remove rear wheel.
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
(b) Remove spring bumper.
(1) STD 0.5 ton, Extra cab:
Remove the 2 bolts, spring bumper and spacers.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
At the time of installation, install the spacers, as shown in the
illustration.
(2) STD 1.0 ton:
Remove the 2 bolts, spring bumper and bumper
block spacers.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
At the time of installation, install the spacers, as shown in the
illustration.

Downloaded from www.Manualslib.com manuals search engine SA0IG−01
SA−166
− SUSPENSION AND AXLEREAR LEAF SPRING
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−162).

Downloaded from www.Manualslib.com manuals search engine BR – BRAKE

BRAKE SYSTEM BR-1
TROUBLESHOOTING BR-2
BRAKE FLUID BR-4
BRAKE PEDAL BR-6
PARKING BRAKE LEVER BR-8
BRAKE MASTER CYLINDER BR-9
BRAKE BOOSTER ASSEMBLY BR-17
FRONT BRAKE PAD (2WD) BR-21
FRONT BRAKE PAD (4WD) BR-24
FRONT BRAKE CALIPER (2WD) BR-26
FRONT BRAKE CALIPER (4WD) BR-33
REAR DRUM BRAKE (2WD) BR-39
REAR DRUM BRAKE (4WD) BR-44
LEAD SENSING PROPORTIONING AND
BY-PASS VALVE (LSP & BV) BR-50
ABS ACTUATOR BR-58
FRONT SPEED SENSOR BR-64
REAR SPEED SENSOR BR-67

Downloaded from www.Manualslib.com manuals search engine BR08O−01
− BRAKEBRAKE SYSTEM
BR−1
1606 Author: Date:
1996 TOYOTA T100 (RM449U)
BRAKE SYSTEM
GENERAL DESCRIPTION
Care must be taken to replace each part properly as it could affect the performance of the brake
system and result in a driving hazard. Replace the parts with parts having the same part number
or equivalent.
It is very important to keep parts and the area clean when repairing the brake system.
If the vehicle is equipped with a mobile communication system, refer to the precaution in the
IN section.

Downloaded from www.Manualslib.com manuals search engine BR08P−03
BR−2
− BRAKETROUBLESHOOTING
1607 Author: Date:
1996 TOYOTA T100 (RM449U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Low pedal or spongy pedal
1. Fluid leaks for brake system
2. Air in brake system
3. Piston seals (Worn or damaged)
4. Rear brake shoe clearance (Out of adjustment)
5. Master cylinder (Fauly)
6. Booster push rod (Out of adjustment)DI−362
BR−4
BR−26
BR−33
BR−39
BR−44
BR−9
BR−20
Brake drag
1. Brake pedal freeplay (Minimum)
2. Parking brake lever travel (Out of adjustment)
3. Parking brake wire (Sticking)
4. Rear brake shoe clearance (Out of adjustment)
5. Pad or lining (Cracked or distorted)
6. Piston (Stuck)
7. Piston (Frozen)
8. Anchor or return spring (Faulty)
9. Booster push rod (Out adjustment)
10. Vacuum leaks for booster system
11. Master cylinder (Faulty)BR−6
BR−8

BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−39
BR−44
BR−20
BR−17
BR−9
Brake pull
1. Piston (Stuck)
2. Pad or lining (Cracked or distorted)
3. Piston (Frozen)
4. Disk (Scored)
5. Pad or lining (Cracked or distorted)BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−26
BR−33
BR−39
BR−44

Downloaded from www.Manualslib.com manuals search engine − BRAKETROUBLESHOOTING
BR−3
1608 Author: Date:
1996 TOYOTA T100 (RM449U) Hard pedal but brake inefficient
1. Fluid leaks for brake system
2. Air in brake system
3. Pad or lining (Worn)
4. Pad or lining (Cracked or distorted)
5. Rear brake shoe clearance (Out of adjustment)
6. Pad or lining (Oily)
7. Pad or lining (Glazed)
8. Disk (Scored)
9. Booster push rod (Out of adjustment)
10. Vacuum leaks for booster systemDI−362
BR−4
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−20
BR−17
Noise from brakes
1. Pad or lining (Cracked or distorted)
2. Installation bolt (Loose)
3. Disk (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad or lining (Dirty)
7. Pad or lining (Glazed)
8. Anchor or return spring (Faulty)
9. Anti−squeal shim (Damaged)
10. Shoe hold−down spring (Damaged)BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−26
BR−33
BR−26
BR−33
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44
BR−39
BR−44
BR−26
BR−33
BR−39
BR−44